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Periodic Maintenance Chart - Kawasaki KDX200 Service Manual

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GENERAL
I
NFORMATION 1 -7
Periodic M aintenance Chart
The maintenance must be done
in
accordance with this chart to keep the motorcycle in good running
condition.
FREOUENCY
Traveled Distance
km (mi)
100
500
1000
1500
2000
OPERATION
-
(60)
(300)
(600)
(900)
(1200)
ENGINE
Clutch
ad
US!
a
a
a
a
a
Clutch plates-check'
a
a
a
Thronle
cable
check'
a
a
a
a
a
Spam plug
clean,
gap'
a
a
a
a
a
Air
cleaner element
clean
a
a
a
a
Air deaner element
replace
If damaged
Carburetor
-
inspect/ad USI'
a
a
a
a
a
Transmission oil - chanQe
Piston and piston rin
clean/check'
a
Cylinder head,
cylinder and el{haust valves
inspect'
Muffler
clean
a
Small
end
bearing
check'
Exhaust pipe O-ring
replace
Engine sprocket
check'
a
Coolanl
change
Every 2 years
Radiator hoses, connections
check'
a
a
a
Spark arrester
clean
Every 4000 km
(2500
mi)
CHASSIS
Brake ad'ustment
-
check
'
a
a
a
Brake
pad
wear
-
check'
a
a
Brake fluid
level -
check
"
a
Brake fluid-chan
e
Ev
2 years
Brake
masler
linder cu
and dust seal
-
r8 lace
Eve
2
.ffi
Brake cali
iSlon seal and dust seal
''''''
Eve
2
"ffi
Brake hose
,
I.",
Ev
4
.'ffi
Spoke ti htness and rim
runou
t
check'
a
a
D
rive Chain - ad'ust
Every 300
km
(200 mi)
D
rive chain
lubricate
Before and
after
each day of operation
Drive chain wear
check'
a
a
Chain slipper and guide
replace
If damaged
Front
fork
inspect/clean
a
a
a
Front fort<. oil - change
Every )'98r
Steering play -
check'
a
a
Steering stem beaflng
-
grease
Rear sprocket
check"
a
a
Wheel bearing
'
check
'
Swingarm and Uni-trak linkage pivots
.
grease
a
Swingarm
and
Uni-trak linkage pivots
check'
a
a
Rear shock oil
replace
Every year
ENGINE and CHASSIS
Fuel system
clean
I
a
a
I
a
Fuel hose-replace
Every 4 years
Nuts. bolts, fasteners
check'
I
a
I
a
General lubrication
lubricate
a
I
a
a
I
(
"): Replace, add, adjust. clean, or torque if necessary.
{
.
):Service more frequently when operated
in
m ud, dust or
o
ther harsh riding condi tion.

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   Also See for Kawasaki KDX200

This manual is also suitable for:

Kdx220 1995-2006

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