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CRANKSHAFT/TRANSMISSION 7
-
9
.
Remove the crankshaft jig (special tool) from the crankshaft flywheels
.
Tighten the crankcase bolts starting with the ones around Ihe
crankshaft,
and then the farther
ones.
o
Tighlen Ihe crankcase bolt [A] and the clamp [8
]
for the carburetor
hoses as
shown.
Torque
-
Crankcase
Bolts:
9.8 N-m
(
1.0
kg-m.
87 In-Ib)
Check to see that the crankshaft drive
shaft.
and output shaft all tum
freely (in the neutral position)
.
*
If the crankshaft will not tum. probably the crankshaft
IS
not centered:
tap the end of the right crankshaft with a mallei to
reposit
ion it.
.
Spinning the output
shatt,
shift the transmission through all the gears
to make cenaln that there is no binding and that all the gears shift
properly
.
Inslall the parts removed in the reverse order of removal. and refer to
the appropria te chapters
.
Replace the O· rings on the output shaft with new
ones.

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   Also See for Kawasaki KDX200

This manual is also suitable for:

Kdx220 1995-2006

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