Assembling The Drive Shaft Housing; Installing The Drive Shaft - Yamaha E115A Service Manual

Assembling the drive shaft housing

1. Install the new needle bearing into the
drive shaft housing to the specified
depth.
NOTE:
Be careful not to let the stopper a get out of
position when using the driver rod.
Needle bearing attachment 1:
90890-06610
Driver rod SS 2: 90890-06604
Bearing depth plate 3:
90890-06603
Depth b:
5.75–6.25 mm (0.226–0.246 in)
2. Apply grease to new oil seals, new O-
ring, and then install oil seals into the
drive shaft housing to the specified
depth.
5
4
c
NOTE:
Install an oil seal halfway into the drive shaft
housing, then the other oil seal.
Ball bearing attachment 4:
90890-06633
Driver rod LS 5: 90890-06606
Depth c:
0.25–0.75 mm (0.01–0.03 in)
61U5H11

Installing the drive shaft

1. Install the forward gear into the lower
case.
2. Install the thrust bearing 1 and original
shim(s) 2 onto the drive shaft 3.
NOTE:
9 Be sure to select the pinion shim(s) if
replacing the thrust bearing, drive shaft
housing, drive shaft or lower case.
9 To select the shim(s), see "Shimming."
3. Install the sleeve 4 drive shaft 3 into the
lower case. Install the pinion 5, pinion
nut 6, and then tighten the pinion nut to
the specified torque.
3
4
6G460150
NOTE:
Install the drive shaft by lifting it up slightly,
then aligning it with the pinion and the spline
of the drive shaft.
Drive shaft and lower case
3
2
1
6G460160
5
6
61U60120
1
2
3
4
5
6
7
8
9
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