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INSTALLATION AND SERVICE MANUAL
SUPAflo EVO
Water Heater
SF60 EVO

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Summary of Contents for andrews SUPAflo EVO SF60 EVO

  • Page 1 INSTALLATION AND SERVICE MANUAL SUPAflo EVO Water Heater SF60 EVO...
  • Page 3: Table Of Contents

    Contents General Regulations......6 Operating instructions ....3 6 Application ........6 Controls ......... 3 6 Norms and regulations ....6 Display / Programming ....3 7 Informations for installer and mainte- Overview of main functions ..3 8 nance service ........ 7 Data Plate ........
  • Page 4: General Regulations

    General Regulations General Regulations Application Norms and regulations This documentation contains This boiler is CE approved and applies • EN 60335-2-102: 2016 Household important information, which is a to the following European standards: and similar appliances - Safety base for safe and reliable installa- - Part 2-102: Particular require- tion, commissioning and operation •...
  • Page 5: Informations For Installer And Maintenance Service

    General Regulations Informations for installer and maintenance service The use of the appliance for Information for the User purposes other than those Inform the user on the mode of op- specified is strictly forbidden. eration of the system. The manufacturer cannot be held Specifically deliver to the user the responsible for any damage caused instruction manuals, informing him...
  • Page 6: Data Plate

    General regulations General Regulations Data Plate Data plate Operating principle Symbols used on the data plate Symbols used on the data plate Legend : Brand 26-05-2015 0000000KE000000000000 Country of origi Boiler model - S Commercial ref Certification nu Destination cou Q(Hi) Gas setting 60/80C...
  • Page 7: Construction

    Construction Construction Layout of the boiler Layout of boiler The SUPAflo EVO boiler consists of Side panel Burner/1st heat exchanger assembly the following main components: Front panel 2nd/3rd heat exchanger assembly Adjustable feet Syphon Wheel Ignition and ionisation electrodes Control panel (below cover) Filling/draining valve Air intake connection (under casing) Condens tray...
  • Page 8: Technical Data

    Technical data Technical data SUPAflo EVO Measure unit SF61 SF62 SF63 142,3/31,3 190,4/42,0 237,6/47,0 Nominal heat output at 80/60ºC max/min 151,2/35,4 202,3/47,4 252,3/53,4 Nominal heat output at 40/30ºC max/min 145,0/32,2 194,0/43,1 242,0/48,4 Nominal heat input Hi max/min Efficiency at 80/60ºC 98,2 98,2 98,2...
  • Page 9 Technical data SUPAflo EVO Measure unit SF64 SF65 SF66 SF67 285,7/56,5 381,3/75,2 476,7/94,6 540,2/120,0 Nominal heat output at 80/60ºC max/min 303,3/64,2 404,3/85,6 505,2/106,9 572,8/135,1 Nominal heat output at 40/30ºC max/min 291,0/58,2 388,0/77,6 485,0/97,0 550,0/122,2 Nominal heat input Hi max/min Efficiency at 80/60ºC 98,2 98,3 98,3...
  • Page 10: Product Information E.r

    Technical data Product information E.r.P. Product information about the directive 2009/125/EG and regulation (EU) 813/2013 SUPAflo EVO Icon Unit SF61 SF62 SF63 SF64 SF65 Condensing boiler Low-temperature boiler B1 boiler Cogeneration space heater Combination heater ErP Heating Rated heat boiler rated At rated heat output and high-tem- 142,3...
  • Page 11: Dimensions

    Technical data Dimensions SUPAflo EVO - Models: SF61 - SF62 - SF63 234,25 1130 1124 SUPAflo EVO SF61 SF62 SF63 SF64 SF65 SF66 SF67 model L1 [mm] 1349 1499 1649 1348 1496 1646 1769 L2 [mm] 1165 1315 1465 1152 1302 1452 1602...
  • Page 12: Extent Of Delivery

    Extent of delivery Extent of delivery Standard boiler Accessories Standard boiler A boiler delivery package contains the following components: Component Pcs. Package Boiler fully assembled and tested Mounted on pallet and sealed in PE foil Syphon for condensate connection Inside boiler packaging Operation and Installation manual Map attached to back panel of the boiler Conversion kit for I3P and I3B/P...
  • Page 13: Installation

    Installation Installation Boiler transport Boiler transport The SUPAflo EVO boiler will be supplied as a complete unit being fully assembled and pre-tested. The maximum width is 466 mm for models SF61-SF63 EVO and 746 mm for models SF64-SF67 EVO, which makes it possible to transport all models through a normal door in one piece.
  • Page 14: Disassemble The Casing

    Installation Disassemble the casing Disassemble the casing Disassemble the casing before transporting the boiler. Disas- sembling the casing is done ac- cording the following steps. For re-assembly of the casing the same steps have to be tak- en but reversed. Starting with the top casing.
  • Page 15 Installation Disassemble the casing...
  • Page 16: Warnings Before Installation

    Installation Warnings before installation Boiler installation Installation, first ignition, maintenance and boiler repair, must be performed by qualified persons, according to the national installation provisions and any requirements of the local authorities and public health agencies • Before installing the appliance Where there is already a con- WARNING! nection to existing flue exhausts,...
  • Page 17: Connecting The Boiler

    Installation Connecting the boiler Gas connection Connecting the boiler connection (6) is the high tempera- The gas connection must be made This chapter will explain how to ture return. by an authorized installer in accord- make all connections to the boiler The (optional) accessory kit with ance with the applicable national with regard to:...
  • Page 18: Air/Flue Gas System

    Installation Air/Flue gas system Requirements and regulations Materials Plastic Stainless Regulations for the construction of Exclusively materials which are heat steel flue gas systems are very different resistant and resistant to flue gases Temperature for each country. It should be en- and aggressive condensate, and CE T120 T250...
  • Page 19 Installation Air intake connection Flue gas connection Connecting the flue The air intake can be connected in Connect the flue gas system to the The flue gas system must not be in case of room sealed installation. flue gas connection (4) of the boiler, contact with or placed near flam- The cover (3) must be disassembled use flue gas systems with seamless...
  • Page 20: Dimensioning Single

    Flue gas system Installation Dimensioning single Dimensioning Calculation base: Total connection length in boiler room ≤ 1.5 m; 2x When dimensioning a flue gas sys- 87°-bend tem, it’s necessary to perform a cal- Maximum permissible lenght (m) of flue gas system culation check of the flue gas sys- tem in order to verify if the choosen Boiler Type...
  • Page 21: Electrical Connections

    Installation Electrical connections Electrical connection The electrical connection must be made by an authorized installer in accordance with the applicable na- tional and local standards and regu- lations. For the power supply it’s necessary to use a mains isolator switch with a contact opening of at least 3 mm within the boiler room.
  • Page 22: Wiring Diagram

    Installation Wiring diagram - Boiler Electrical connections connections Description Power supply boiler L1 / L2 / L3 / 230VAC +10% -15% N / PE 50Hz 16A QX2 Alarm, free programmable 230VAC +10% -15% 10 (N) 5mA...1A, cos φ>0,8 l ≤ 120 m ϕ=1,5 mm² QX3 DHW pump 230VAC +10% -15% 12 (N)
  • Page 23 Installation Wiring diagram - Boiler...
  • Page 24: Commissioning

    Commissioning Commissioning Water and hydraulic system Commissioning of the boiler should be carried out by authorized per- sonnel only. Failure to respect this condition makes the guarantee void. A protocol of the commission- ing should be filled out (see end of this chapter for example of commis- sioning protocol).
  • Page 25: Neutralisation Systems

    Commissioning Neutralisation systems General Neutralisation systems Condensate, created by the boiler The neutralisation systems can be placed in the bottom section of the should be drained into the public draining system. The condensate boiler. The delivery of the system contains pH is between 3.0 and 3.5.
  • Page 26: Gas Supply

    Commissioning Gas supply Flue and air intake connections Condensate connection Flue and air intake connections Gas supply Check whether the flue and air in- Check the gas supply connection to take systems are made according to the boiler for tightness. If any leak- the national and local regulations.
  • Page 27: Prepare Boiler For First Startup

    Commissioning Prepare boiler for first startup Legend: On/off switch Return (ESC) Room temperature control Confirmation (OK) Manual mode Chimney sweeper mode Info mode Reset button Operation mode heating zone(s) Display Operation mode DHW Initial procedures Preparation for first startup To guarantee safety and the correct operation of the appliance, the boil- •...
  • Page 28: Combustion Analysis

    Commissioning Combustion analysis Combustion check at full load Combustion check at minimum load Combustion settings max. load Start the boiler in controller stop Switch the boiler to minimum load for natural gas G20 / G25 mode and go to 50% load. Now the (0%).
  • Page 29: Check Gas Valve

    Commissioning Check gas Valve Check water flow Check water flow Gas valve The water flow through the boiler Due to the length of the chimney can be checked with two different system draft or a resonance can oc- methods shown below. cur.
  • Page 30: Check Functionality Of Safety Devices

    Commissioning Check functionality of safety devices Check functionality of safety devices All safety devices have to be checked on good functioning. Safety devices on a standard boiler are a water flow temperature sen- sor, water return temperature sen- sor, fluegas temperature sensor and ionisation electrode.
  • Page 31: Gas Tightness Check

    Commissioning Gas tightness check Boiler shut down Gas tightness check Check the gas tightness of all sealed connections with an approved soap or electronic gas analyzer, for exam- ple: • Test points (6); • Bolt connections; • Gaskets of mixing system, etc. Boiler shut down When the boiler will not be used for longer periods, shut down the boiler...
  • Page 32: Commissioning Protocol

    Commissioning Commissioning protocol Commissioning Protocol SUPAflo EVO Project Boiler type Project Serial number Address Year City Nominal load (Hi) [kW] Date Nominal output (Hi) [kW] Engineer System □ Water pressure [bar] Roof top □ Water pH Ground floor Installation: □ Water hardness [ºdH] Basement...
  • Page 33: Operating Instructions

    Operating instructions Operating instructions Controls Legend: On/off switch Return (ESC) Room temperature control Confirmation (OK) Manual mode Chimney sweeper mode Info mode Reset button Operation mode heating zone(s) Display Operation mode DHW Operation mode DHW (M) Deaeration mode (E) Confirmation (OK) (D) For switching on the DHW operation By pressing the manual mode but- (indication in display below DHW...
  • Page 34: Display / Programming

    Operating instructions Display / Programming DHW mode selection DHW mode selection Heating operation mode selection Heating operation mode selection (Controller Stopp mode when (Controller Stopp mode when pressing > 3 sec.) pressing > 3 sec.) Display Display Info button Info button Quit menu Confirm Confirm...
  • Page 35: Overview Of Main Functions

    Operating instructions = confirmation = cancel, Overview of main functions return to main menu Action Procedure Display / Function Button Set room temperature Zone 1 and zone 2 Comfort setpoint with blinking temperature Actuate wheel left/right Blinking temperature in 0,5 °C steps from 10 to 30 °C Turn wheel Confirm with OK button Comfort setpoint saved...
  • Page 36 Operating instructions Operation by manual Press button 1x Manual mode on (spanner symbol appears) setpoint - Haeting by fixed setpoint (factory setting = 60 °C) Change factory setting Press button boiler temperature 301: Manual mode Press button blinking temperature Turn wheel -/+ set value Press button Press button...
  • Page 37: Maintenance

    Maintenance Maintenance Checklist Replacing the electrodes • Maintenance of the boiler should be Replace the ignition and ionisa- carried out by authorized personnel tion electrodes; • only. Clean the condens tray; • Clean and refill the syphon; • In order to ensure continued good Inspect the combustion chamber, and safe operation of the boiler, it clean if necessary;...
  • Page 38: Cleaning The Condens Tray

    Maintenance Cleaning the condens tray Cleaning and refilling the syphon Cleaning the condens tray • Remove the cover on the con- dens tray (1); • Clean the tray; • Close the condens tray; Cleaning and refilling the syphon • Remove the syphon (3) from the condensate connection(2);...
  • Page 39: Cleaning The Dirt Collector

    Maintenance Cleaning the dirt collector Inspection of combustion chamber Cleaning the dirt collector • Remove the syphon from the condensate connection; • Remove the cap (5) from the dirt collector on the bottom of the sy- phon (4); • Clean it with plenty fresh water. •...
  • Page 40: Water Physical And Chemical Check

    Maintenance Water physical and chemical check Gas and water quality Safety devices Check physical and chemical water Combustion analysis Check the combustion at full load After some weeks of operation, and minumum load, correct the check the main physicals and chemi- settings if necessary.
  • Page 41: Maintenance Protocol

    Maintenance Maintenance Protocol Maintenance Protocol SUPAflo EVO Project Boiler type Project Serial number Address Year City Nominal load (Hi) [kW] Date Nominal output (Hi) [kW] Engineer System Water pressure [bar] Water pH Water hardness [ºdH] Water chloride [mg/l] Water ΔT full load [ºC] Water Δpboiler [kPa]...
  • Page 42: Lockouts

    Lockouts Lockouts In case of a lockout, a warning sym- ERR. DESCRIPTION OF ERROR CAUSE bol ( ) and a flashing error code CODE appears on the display. The cause of Outside sensor fault (B9) (room model, a fault should first be determined Outside sensor fault plant frost protection, sensor value not and eliminated before the boiler is...
  • Page 43 Lockouts ERR. DESCRIPTION OF ERROR CAUSE CODE Interlock, input interrupted Gas pressure switch safety shut- down Gas pressure switch is open Repetition error counter exceeded Safety time for establishment of Safety time for establishment of fla- flame exceeded me exceeded False polarity of the 230V power sup- BMU fault internal Parameterization error...
  • Page 44: Sensor Values

    Sensor values Sensor values NTC 10kΩ temperature sensor The diagrams show the sensor val- (flow, return, flue gas, DHW and header sensor) ues for all boiler sensors and op- tional sensors available in accessory 60000 kits. The diagrams contain average values, as all sensors are liable to 55000 tolerances.
  • Page 45: Declaration Of Conformity

    Declaration of Conformity Declaration of Conformity Declaration of Conformity Elco BV, Hamstraat 76, 6465 AG Kerkrade (NL), Declares that the product SUPAflo EVO Is in conformity with the following standards: EN 15502-1 EN 15502-2-1 EN 55014-1 / -2 EN 61000-3-2 /-3 EN 60 335-1/ -2 And in accordance with the guidelines of directives: 92/42/EEC (Boiler efficiency directive),...
  • Page 46: Note

    Note Note...
  • Page 47 Note Note...
  • Page 48 SUPAFLO EVO | INSTALLATION AND SERVICE MANUAL INSTALLATION AND SERVICE MANUAL Register now to activate your warranty www.andrewswaterheaters.co.uk/register-a-warranty. Please make sure you attach proof of purchase for your warranty to be monitored. All descriptions and illustrations provided in this document have been carefully prepared but we reserve the right to make changes and improvements in our products which may affect the accuracy of the information contained in this leaflet.

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