Philips DVP5980 Service Manual

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User manual (56 pages)

Service manual (45 pages)

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Page 1: Table Of Contents
. Set Mechanical Exploded View & Electrical Part list.………..…..….7-1 . Revision List…………………………………………....…..…...8-1 CLASS 1 ©Copyright 2007 Philips Consumer Electronics B.V. Eindhoven, The Netherlands All rights reserved. No part of this publication may be reproduced, stored in aretrieval system or LASER PRODUCT transmitted, in any form or by any means, electronic, mechanical, photocopying, or otherwise without the prior permission of Philips.
Page 2: Technical Specifications
Technical Specifications Audio performance TV standard (PAL/50Hz) (NTSC/60Hz) DA converter 24bits, 192KHz Number of lines fs 96kHz 4Hz----44kHz Playback Multi standard (PAL/NTSC) fs 48kHz 4Hz----22kHz SVCD fs 48kHz 4Hz----22kHz Video performance fs 44.1kHz 4Hz----20kHz CD/ VCD fs 44.1kHz 4Hz----20kHz Video DAC 12 bit, 108MHz Signal-Noise (1kHz) >90dB...
Page 3: Safety Instruction, Warning & Notes
Safety instruction, Warning & Notes Safety instruction 1. General safety 2.Laser safety Safety regulations require that during a repair: This unit employs a laser. Only qualified service personnel . Connect the unit to the mains via an isolation transformer. may remove the cover, or attempt to service this device .
Page 4 Warning 1.General 2. Laser . All ICs and many other semiconductors are susceptible to . The use of optical instruments with this product, will electrostatic discharges (ESD). Careless handing during increase eye hazard. repair can reduce life drastically. Make sure that, during .
Page 5 - lead free BGA-ICs will be delivered in so-called respected by the workshop during a repair: ‘dry-packaging’ (sealed pack including a silica gel Use only lead-free solder alloy Philips SAC305 with pack) to protect the IC against moisture. After order code 0622 149 00106. If lead-free solder-paste is...
Page 6: Mechanical And Dismantling Instructions
Mechanical and Dismantling Instructions Dismantling Instruction The following guideline is a general instruction for how to dismantle the player, Detailed operation done according the set unit. Step1: Remove 5 screws around the Top Cover, then remove the Top Cover (Figure 1). Figure 1 Step2: If it is necessary to dismantle Loader or Front Panel, It should be remove the Front door assembly first.
Page 7 Mechanical and Dismantling Instructions Dismantling Instruction Step3: If the tray can’t open in normal way, you can make it through the instruction as below (Figure 3). Note: Make sure to operate gently otherwise the guider would be damaged. Push the guider until the tray out. Make sure to operate gently to avoid damage happening.
Page 8: Cabinet , Then Gently Pull The Panel Out From The Set. (Figure 5
Mechanical and Dismantling Instructions Dismantling Instruction Step5: Dismantling Front Panel, disconnect the 3 connector, then release the snaps on the both sides of Front Panel and bottom cabinet , then gently pull the Panel out from the set. (Figure 5 & 6 & 7) CON 5 CON 4 Figure 5...
Page 9: Step6: Dismantling Av Board, First Disconnect The 1 Connector, And Then Remove 2 Screws To Remove The Av Board. (Figure
Mechanical and Dismantling Instructions Dismantling Instruction Step6: Dismantling AV Board, first disconnect the 1 connector, and then remove 2 screws to remove the AV board. (Figure 8) CON 6 Figure 8 Step7: Dismantling Main Board, first disconnect the 1 connector, and then remove 4 screws. (Figure 9) CON 8 Figure 9...
Page 10: Mechanical And Dismantling Instructions
Mechanical and Dismantling Instructions Dismantling Instruction Step8: Remove the 2 screws on Power Board to dismantle the Power Board. (Figure 10) Figure 10...
Page 11: Software Upgrade
Software upgrade Preparation to upgrade software B. Read out the software versions to confirm upgrading Start the CD Burning software and create a new CD Power on the set and press <Setup> button on the project (Data Disc) with the following setting: remote control.
Page 12: Trouble Shooting Chart
T rouble shooting chart Spindle motor does not move Motor no move Check the FFC connection Correct connection between 24P and the loader. Check whether “AVCC” Check AVCC power (+5V) voltage is normal. supply Check whether laser voltage Check/Replace Q15 Q14. (2V for VCD &...
Page 13 T rouble shooting chart The power can not be on or off The power can’t be on or off Check the power supply Repair the power board on the power board is normal. Check if the CON301 on the front Check/Correct connection board to CN1 on the decoder board is in good contact.
Page 14 T rouble shooting chart All output voltages on the power board is 0V or deviated. All output voltages on the power board is 0V or deviated Check whether Replace F1 F1 is blown Replace C1 if D1, D2, D3, D4 are Check whether normal.
Page 15 T rouble shooting chart Disc cannot be read . Disc cannot be read. Check the FFC connection Check the loaded circuit between 24P and the loader. 1.Check voltage on pin 112 of U5 varies between 0 and 3.3V: Check whether there is 3.3V for VCD laser voltage (2V for VCD 0V for DVD...
Page 16 T rouble shooting chart Only DVD disc or only disc except DVD can be played Only DVD disc, or only disc except DVD can be Played. Check Check the loaded circuit connection between 24pin and the loader. Check laser voltage (2V) Check the solder status on U5 and output on Collector of Q15, peripheral components...
Page 17 T rouble shooting chart No display on VFD, and buttons do not work No display on VFD, and buttons do not work Check whether there is correct contact Correct connection between CON301 and Fix power supply board top check-24V+12V,VCC(+ a power supply for should voltage electric circuit power and front board...
Page 18 T rouble shooting chart Distorted audio and loud noise Distorted audio and loud noise Check the power supply voltages +12V and -12V to Check U12 operation amplifying U12 are normal. Check whether muting transistor Q17 Replace Q17 and Q18 and Q18 are normal Check whether Replace Q21,Q23,Q24...
Page 19 T rouble shooting chart Abnormal color of video picture Abnormal color of video picture Check whether the 27MHz Check Y1, R53, R55, C48 and C49 output signal is normal. Check whether the 3.3V Check other of power supply electric and 1.8V power supply circuit voltages on the decoder board are normal.
Page 20 T rouble shooting chart Remote reception is insensitive or fails. Remote reception is insensitive or fails. Check if the remote Check battery control works properly. Check power Check R315 C312 on the front board supply voltage to the remote censor is normal Use an oscilloscope to check if there is output waveform from Check the PIN 11 RC waveform of...
Page 21 4-10 T rouble shooting chart No video picture, no sound. No video picture, no sound. Check whether all the voltages Check the loaded circuit from the power board to the decoder board are normal. CVBS(R85 point) waveform Check reset circuit consisting of CE2, Q5 and D1 Change CE2, and Q5.
Page 22: Wiring Diagram
DVP598X/XX WIRING DIAGRAM ONLY FOR DVP5980/12&05 ONLY FOR 5986K/93/98/96/51 SCART COAX HDMI +12V CENT -12V CVBS MUTE CN502 CN501 AUDIO CNET 8PIN*2.0 sil9030 AMP&LPF AV BOARD VIDEO LPF & AUDIO DRIVE D/AK4385 8PIN*2.0 SIL8010 POWER 24PIN*0.5 SUPPLY MT1389HD +12V AGND...
Page 23 Front Board Electric Diagram for DVP5980(K)/XX, DVP5982/XX, DVP5986K/XX +12V R320 VFD-54 R341 R317 R321 Q301 -24V 3904 Q306 C310 3904 CE302 CE304 R322 R324 R325 C309 0.1u 22uF/50V C309 0.1u C306 Q300 C303 R314 3904 C304 3.3uF/50V Q302 ZD303 R323 C305 R318 4.7K...
Page 24 Front Board Print-Layout (Top Side) for DVP5980(K)/XX, DVP5982/XX, DVP5986K/XX Front Board Print-Layout (Bottom Side) for DVP5980(K)/XX, DVP5982/XX, DVP5986K/XX...
Page 25 USB Board Electric Diagram for DVP5980(K)/XX, DVP5982/XX, DVP5986K/XX R210 -12V -12VA C200 CE201 C201 C201 R200 L200 22uF 0.1u R208 R202 FB500R CE200 C200 C205 D200 C207 22uF 0.1u R205 C208 C209 -12VA R201 R206 R204 MIC200 R200 R201 U200A...
Page 26 AV Board Electric Diagram for DVP5986K/XX -12V CE52 C167 R380 R381 DAC_SL [5.1K 1%] 0.1uF C167 C168 100pF C168 10uF/16V [560pF] C169 R382 5.1K C169 1000pF [470R 1%] U27A C170 10uF/16V C170 [3300pF] NJM4558 OPA R383 100R C171 [1K] R384 C172 R385 100K...
Page 27 Switch Board Print-Layout (Bottom Side) for DVP5980(K)/XX, DVP5982/XX, DVP5986K/XX USB Board Print-Layout (Bottom Side) for DVP5980(K)/XX, DVP5982/XX, DVP5986K/XX AV Board Print-Layout (Bottom Side) for DVP5986K/XX...
Page 28 Power Board Electric Diagram for DVP5980(K)/XX, DVP5982/XX, DVP5986K/XX 1N4007 1N4007 T2AL/250ac 750uH 10K471 CON1 AC INPUT 22uF/250V 22uF/250V 1N4007 1N4007 NTC 10 2.2uH FR102(NU) 10uF/50V(NU) CON2 1N4148 56k 1/4W 222/400V 300K/1/4W 300K/1/4W 47uF/25V -22V -12V +12V FSDH321 1N4007 1N4148 47uF/25V 8X2.5 HEADER...
Page 29 Power Board Print-Layout (Bottom Side) for DVP5980(K)/XX, DVP5982/XX, DVP5986K/XX...
Page 30 Main Board Electric Diagram for DVP5980(K)/XX, DVP5982/XX, DVP5986K/XX:POWER&CONNECTOR TO POWER BOARD MO_VCC +5VD 800mA FB AXIAL +5VP NAME TYPE DEVICE +P12V + CE1 0.1uF Digital 5V SUPPLY -P12V 220uF/16V -P24V DV33 Digital 3.3V MT1389E CB57 2.5mm*8 RFV33 Servo 3.3V MT1389E...
Page 31 Main Board Electric Diagram for DVP5980(K)/XX, DVP5982/XX, DVP5986K/XX:MT1389HD&Frontend DV33B JITFO 1000pF JITFN ASPDIFO RFV33 RFV33 RFVDD3 ADACVDD 750k VREF ASPDIF 2200pF APLLVDD3 R176 0.1uF/NC CE12 DACVDD3 FB500R 100uF/6.3v 680k ADIN 0.1uF 0.01uF 2200pF 74HCU04 CE11 CE10 10uF/16v DV33B DV33HD 0.1uF...
Page 32 6-10 6-10 Main Board Electric Diagram for DVP5980(K)/XX, DVP5982/XX, DVP5986K/XX:SDRAM & FLASH DV33A DV33 DV33 SD33 FB500R SD33 DDQ0 DDQ1 DDQ2 DDQ3 4X33 SD33 CB51 DDQ4 CB47 CB40 DDQ5 CB41 DDQ6 CB42 DDQ7 DDQ7 CB43 CB44 DDQ6 CB45 DDQ5 CB46...
Page 33 6-11 6-11 Main Board Electric Diagram for DVP5980(K)/XX, DVP5982/XX, DVP5986K/XX:VIDEO OUT 1.8uH YUV5 R116 75 1% 220pF 47pF 1.8uH YUV6 R120 75 1% 220pF 47pF CE38 R124 R116 R120 R123 R130 YUV[1..6] YUV[1..6] S_CVBS_C/OUT S_CVBS_C/OUT 5 1.8uH YUV4 Y_OUT Y_OUT...
Page 34 6-12 6-12 Main Board Electric Diagram for DVP5980(K)/XX, DVP5982/XX, DVP5986K/XX:AUDIO OUT&SCART R132 NC R135 R133 -12VB R134 -12V 89_AL MIC_L [5.1K 1%] 10uF/16V C100 CB52 R136 NC(78L05) 100pF CE29 CB54 +12VB [560pF] 100uF/25v CB52 2,3,6 -12VB R138 0.1uF 2,3,6 NC(22R/1/6W)
Page 35 6-13 6-13 Main Board Electric Diagram for DVP5980(K)/XX, DVP5982/XX, DVP5986K/XX:HDMI OUT MT1392&KARAOK DV33 CE39 NC(10u/16V) NC(FB500R) CE40 R196 R197 NC(10u/16V) R199 NC(91R) R198 NC(4.7R) NC(100K) NC(10K) ACLK ACLK MCLK FILT+ REF-GND R200 NC(100K) SDOUT AINR ABCK ABCK SCLK AINL ALRCK...
Page 36 6-14 6-14 Main Board Electric Diagram for DVP5980(K)/XX, DVP5982/XX, DVP5986K/XX:: TRANSMITTER SIL3.3V 4.7K NC(4.7K) R212 Place termination near U11-SiI9030. 422 1% EXT_SW SIL3.3V TX2- R213 C139 HDMI_TX_RST RESET# EXT_SWNG 301R LAYOUT: Avoid VIAs on TMDS lines TX2- TX2+ 0.1uF XA_INT...
Page 37 6-15 6-15 Main Board Print-Layout (Top Side) for DVP5980(K)/XX, DVP5982/XX, DVP5986K/XX...
Page 38 6-16 6-16 Main Board Print-Layout (Bottom Side) for DVP5980(K)/XX, DVP5982/XX, DVP5986K/XX...
Page 39 DVP5980/XX,DVP5982/XX Mechanical Exploded View Remark: Ass'y1 is the assemble component for location 2,4,5,6,7,8,9,10,12,13,14,16,38 Ass'y2 is the assemble compoient for location 11,15 It's a general Mechanical Exploded View for DVP5980/XX,DVP5982/XX, Detailed information please refer to Model set.
Page 40 Q'ty 12NC No. Part Name Q'ty ESD Plate Machine Screw Ass'y1 Front Panel Ass'y for DVP5980/05/12 S/T Screw B 2.6 X 8 BF 7 Front Panel Ass'y for DVP5982/37 Machine Screw Ass'y2 Front Door Ass'y for DVP5980/05/12 Machine Screw Front Door Ass'y for DVP5982/37...
Page 41 DVP5980K/XX Mechanical Exploded View Remark: Ass'y1 is the assemble component for location 2,4,5,6,7,8,9,10,12,13,14,16,38 Ass'y2 is the assemble compoient for location 11,15 It's a general Mechanical Exploded View for DVP5980K/XX, Detailed information please refer to Model set.
Page 42 ENCASING & ACCESSORIES PARTS LIST SCREW LIST 12NC Part Name Q'ty No 12NC Part Name Q''ty 996510006895 ESD Plate Machine Screw Ass'y1 996510001873 Front Panel Ass'y S/T Screw B 2.6 X 8 BF 7 Ass'y2 996510001872 Front Door Ass'y Machine Screw Earthing Plate /Grounded Plate Machine Screw 996510001860 Ass'y-Switch Board...
Page 43 DVP5986K/XX Mechanical Exploded View Remark: Ass'y1 is the assemble component for location 2,4,5,6,7,8,9,10,12,13,14,16,38 Ass'y2 is the assemble compoient for location 11,15 It's a general Mechanical Exploded View for DVP5986K/XX, Detailed information please refer to Model set.
Page 44 ENCASING & ACCESSORIES PARTS LIST SCREW LIST 12NC Part Name Q'ty 12NC Part Name Q''ty ESD Plate Machine Screw Ass'y1 996510001873 Front Panel Ass'y S/T Screw B 2.6 X 8 BF Ass'y2 996510001872 Front Door Ass'y Machine Screw Earthing Plate Machine Screw 996510001860 Ass'y-Switch Board...
Page 45: Revision List
REVISION LIST Version 1.0 *Initial release Version 1.1 Include DVP5986K/51/93/96 ,DVP5982c1/37 ,DVP5980K/78 Remark: This Service manual only for Philips Service repairment, Please Don't transmitt or forward it to others.

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Philips DVP5980 Service Manual

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