- Low Frequency control • Push Button & Telecoil MODEL DATA SHEET • White or Black colour CLIP1 CP1BW-V 17141300 CLIP1 Plus CP1PBW-V 17426200 CP2BW-V 17164900 CLIP2 CP2BW-PV 17164900 CLIP3 CP3BW-PVI 17165000 Page 3 of 21 Not subject to issue control when printed...
Part List - CLIP1 & CLIP1 PLUS Doc 0191570 rev H Description Part No Description Part No MIC, 3 TERMINALS 17039900 EARPHONE DIA16, WHITE, PACKED 17254700 MIC MOUNTING PLATE (metal) 0326-029 EARPHONE DIA16, BLACK, PACKED 17296400 JOINT 9140-349 GRILL MICROPHONE 0324-049 BW EARTIP LD-01MINI 8080-609...
Page 5
Part List - CLIP2 (HP & LP) Doc 0191570 rev H Description Part No Description Part No MIC, 3 TERMINALS 17039900 BW EARTIP LD-01MINI 8080-609 MIC MOUNTING PLATE (metal) 0326-029 BW EARTIP LD-01M 9140-319 GRILL MICROPHONE 0324-049 BW EARTIP LD-01S 9140-329 SUSPENSION MIC, BANGKOK 16984000...
Page 6
Part List - CLIP3 Doc 0191570 rev H Description Part No Description Part No EARPHONE DIA20, BLACK, PACKED 17296200 MIC, 3 TERMINALS 17039900 BW EARTIP LD-01MINI 8080-609 MIC MOUNTING PLATE (metal) 0326-029 BW EARTIP LD-01M 9140-319 GRILL MICROPHONE 0324-049 SUSPENSION MIC, BANGKOK 16984000 BW EARTIP LD-01S 9140-329...
Page 7
Part List - CLIP3 Doc 0191570 rev H Description Part No Description Part No SOFT HEADBAND “WHITE” HEADSIZE 43-45cm (LP) 17177900 AUDIO IN CABLE, BANGKOK, L500 WHITE 17041600 SOFT HEADBAND “TUNDRA” HEADSIZE 49-51cm (LP) 17178001 AUDIO IN CABLE, BANGKOK, L900 WHITE 17041601 KH30-12/SW/SNAPON (BLACK) LP 17159500...
To be used with new frame PCB with old springs Clip1 Plus has 2 diff covers and new back HSG HSG BACK, PTD (shown from both sides) LHT GREY WHITE BLACK CP1BW-V 17532300 CP1PBW-V 17533102 17533103 CP2BW-PV 17532402 17532403 CP2BW-V 17532502 17532503 CP3BW-PVI...
Exploded View - CLIP1 Doc 0191570 rev H Earphone Earphone Cover Joint Earphone cable (MON) Eartip Front HSG Hinge Grill mic Mount plate Switch Cover Frame Mic susp Hinge Belt clip Screw PCBA Batt remover Switch Cover Screw Screw Back HSG Page 9 of 21 Not subject to issue control when printed...
Page 10
Exploded View - CLIP1 PLUS & CLIP2 HP/LP Doc 0191570 rev H Earphone HP Earphone LP Earphone Cover Joint Earphone Eartip Front HSG cable (MON) Hinge Grill mic Mount plate PB Cover Clip2 SW cover Clip1 Plus Mic susp Frame Hinge Screw Belt clip...
Exploded View - CLIP3 Doc 0191570 rev H Earphone Earphone Earphone Cover LED Light Guide (mounted into frame) Front HSG Earphone Joint Cover Earphone Eartip Joint cable (BIN) Colour markers Eartip (red,blue) Hinge Grill mic Mount plate PB Cover Mic susp Frame Hinge Screw...
Unlock Housing (Back Housing) Doc 0191570 rev H Use a screwdriver to unscrew the screw At the bottom of the front HSG on left hand side, pry open the front HSG Back Top side of Bottom side of BW Flip HI over and slowly peel off the back HSG. Pull up the bottom side of the back HSG first and slowly pull it sliding away from the top of the HI Page 12 of 21 Not subject to issue control when printed...
Page 13
Unlock Housing (Front Housing) Doc 0191570 rev H Flip the device assembly over and pry open the Front Housing from the frame. Squeeze the two prongs on the hinge and slide the Front Housing away from the hinge pin. Repeat the same process on the other hinge Flip the PCB frame assembly to show the back side of the PCB (where the Back Housing side).
Amplifier Layout Doc 0191570 rev H Old layout with fuse (red circle) New layout with mosfet (red circle) Clip1 Clip2 & 3 Clip1 Clip2 & 3 (Clip3 w/mosfet will be available approx Mar 2011) New layout with new contact springs +/- The connection points for mic &...
Removing PCB Assembly Doc 0191570 rev H Using a jeweler screwdriver, slowly lift off the switch cover to detach from the frame. Remove the switch cover 2 screws Locate the two screws on the PCB assembly and unscrew both screws to release it from the frame Page 15 of 21 Not subject to issue control when printed...
Removing PCB Assembly Doc 0191570 rev H PCB assembly & Frame Using a screwdriver, remove the mic Slowly, lift the PCB assembly from the assembly from the frame frame by starting on the bottom side of the PCB assembly After lifting the bottom part of the PCB, Frame PCB assembly slowly pull away the PCB from the...
Microphone Replacement Doc 0191570 rev H Mic assembly Add Loctite glue on two points of the grill and mount it onto sus- pension. Make sure that corners fit (rounded/sharp). Insert mic Insert the rubber front part of suspension through the center of the metal plate To replace mic only Remove mic from mic suspen-...
Replacement of Telecoil Doc 0191570 rev H RTV3140 CLIP2,3: Unsolder the two telecoil CLIP2,3: Place the new coil and solder on the PCB. Apply Silicone RTV3140 wires and remove the glue fixing the around the telecoil and let it cure for 3 mins. Apply Peters coat (SL1367) covering the entire telecoil and the soldered joints on PCB and let it dry for 5 mins coil.
Page 19
Test Equipment Doc 0191570 rev H CS44 programming cable Prog. cable for RS Clip2&3 Earphone Monaural cable for RS Clip1 P/n 17041700 P/n 17023901 Fixture Simulated battery 2cc coupler insert BW P/n 17188100 P/n 17159600 Page 19 of 21 Not subject to issue control when printed...
Test Doc 0191570 rev H Bolt screw Attach CS44 prog cable to the Slide the coupler with the adap- Insert the simulated batt. Connect Place the HI in the test chamber tor in the fixture and tighten the USB terminal of the earphone prog USB terminal of the earphone prog bolt screw to keep it in place cable...
Page 21
Test Doc 0191570 rev H Earphone Bolt screw Swing the clamp of fixture up and attach the earphone to the coupler. Swing the Place the coupler and test fixture out- clamp down and tighten the bolt to minimized leakage from earphone side the test chamber as shown The test SW will prompt you to change earphone to “PG”...