following table shows the correct size to use depending on cord length and nameplate ampere
rating. If in doubt, use the next heavier gauge. The lower the gauge number, the heavier the cord.
Minimum Gauge for Cord Sets
Volts
Total Length of Cord in Feet (meters)
Ampere Rating
120V
25 (7.6)
50 (15.2)
100 (30.5)
150 (45.7)
240V
50 (15.2)
100 (30.5)
200 (61.0)
300 (91.4)
More
Not More
AWG
Than
Than
0
6
18
16
16
14
6
10
18
16
14
12
10
12
16
16
14
12
12
16
14
12
Not Recommended
• Do not place any object on top of the charger or place the charger on a soft surface
that might block the ventilation slots and result in excessive internal heat. Place the
charger in a position away from any heat source. The charger is ventilated through slots in the
top and the bottom of the housing.
• Do not operate the charger with a damaged cord or plug.
• Do not operate the charger if it has received a sharp blow, been dropped or otherwise
damaged in any way. Take it to an authorized service center.
• Do not disassemble the charger; take it to an authorized service center when service or
repair is required. Incorrect reassembly may result in a risk of electric shock, electrocution or fire.
• Disconnect the charger from the outlet before attempting any cleaning. This will
reduce the risk of electric shock. Removing the battery pack will not reduce this risk.
• NEVER attempt to connect 2 chargers together.
• The charger is designed to operate on standard 120V household electrical power. Do
not attempt to use it on any other voltage. This does not apply to the vehicular charger.
• This Class B digital apparatus complies with Canadian ICES-003.
• This device complies with Part 15 of the FCC Rules and Industry Canada License-exempt RSS
standard(s). Operation is subject to the following two conditions:
1) This device may not cause harmful interference, and
2) This device must accept any interference received, including interference that may cause
undesired operation.
• Changes or modifications not expressly approved by the party responsible for compliance could
void the user’s authority to operate the equipment.
NOTE: This equipment has been tested and found to comply with the limits for a Class B digital
device, pursuant to Part 15 of the FCC Rules. These limits are designed to provide reasonable
protection against harmful interference in a residential installation. This equipment generates,
uses and can radiate radio frequency energy and, if not installed and used in accordance with
the instructions, may cause harmful interference to radio communications. However, there is no
guarantee that interference will not occur in a particular installation. If this equipment does cause
harmful interference to radio or television reception, which can be determined by turning the
equipment off and on, the user is encouraged to try to correct the interference by one or more
of the following measures:
– Reorient or relocate the receiving antenna.
– Increase the separation between the equipment and receiver.
– Connect the equipment into an outlet on a circuit different from that to which the receiver is
connected.
– Consult the dealer or an experienced radio/TV technician for help.
Introduction
The DCB115 battery charger (Fig. 1) is designed to charge D
WALT 12–20V Max* lithium ion
e
battery packs. This charger requires no adjustment and is designed to be as easy as possible
to operate. Simply place your battery pack into a receptacle of a plugged in charger and it will
automatically charge the pack. Consult the chart at the end of this manual for compatibility of
chargers and battery packs.
IMPORTANT SAFETY INSTRUCTIONS FOR ALL
BATTERY PACKS
When ordering replacement battery packs, be sure to include the catalog number and voltage.
Consult the chart at the end of this manual for compatibility of chargers and battery packs.
The battery pack is not fully charged out of the carton. Before using the battery pack and charger,
read the safety instructions below and then follow charging procedures outlined.
READ ALL INSTRUCTIONS
WARNING:
• Do not charge or use the battery pack in explosive atmospheres, such as in the
presence of flammable liquids, gases or dust. Inserting or removing the battery pack from
the charger may ignite the dust or fumes.
• NEVER force the battery pack into the charger. DO NOT modify the battery pack in any
way to fit into a non-compatible charger as battery pack may rupture causing serious
personal injury. Consult the chart at the end of this manual for compatibility of batteries and
chargers.
• Charge the battery packs only in designated D
WALT chargers.
e
• DO NOT splash or immerse in water or other liquids.
• Do not store or use the tool and battery pack in locations where the temperature may
reach or exceed 104 °F (40 °C) (such as outside sheds or metal buildings in summer).
For best life store battery packs in a cool, dry location.
NOTE: Do not store the battery pack in a tool with the trigger switch locked on. Never
tape the trigger switch in the ON position.
WARNING: Fire hazard. Never attempt to open the battery pack for any reason. If the battery
pack case is cracked or damaged, do not insert into the charger. Do not crush, drop or damage
the battery pack. Do not use a battery pack or charger that has received a sharp blow, been
dropped, run over or damaged in any way (e.g., pierced with a nail, hit with a hammer, stepped
on). Damaged battery packs should be returned to the service center for recycling.
WARNING: Fire hazard. Do not store or carry the battery pack so that metal objects
can contact exposed battery terminals. For example, do not place the battery pack in
aprons, pockets, tool boxes, product kit boxes, drawers, etc., with loose nails, screws, keys, etc.
Transporting batteries can possibly cause fires if the battery terminals inadvertently
come in contact with conductive materials such as keys, coins, hand tools and the like.
The US Department of Transportation Hazardous Material Regulations (HMR) actually prohibit
transporting batteries in commerce or on airplanes (e.g., packed in suitcases and carry-on luggage)
UNLESS they are properly protected from short circuits. So when transporting individual battery
packs, make sure that the battery terminals are protected and well insulated from materials that
could contact them and cause a short circuit.
SPECIFIC SAFETY INSTRUCTIONS FOR LITHIUM ION (Li-Ion)
• Do not incinerate the battery pack even if it is severely damaged or is completely
worn out. The battery pack can explode in a fire. Toxic fumes and materials are created when
lithium ion battery packs are burned.
• If battery contents come into contact with the skin, immediately wash area with
mild soap and water. If battery liquid gets into the eye, rinse water over the open eye for
15 minutes or until irritation ceases. If medical attention is needed, the battery electrolyte is
composed of a mixture of liquid organic carbonates and lithium salts.
• Contents of opened battery cells may cause respiratory irritation. Provide fresh air. If
symptoms persist, seek medical attention.
WARNING: Burn hazard. Battery liquid may be flammable if exposed to spark or flame.
The RBRC
Seal
®
The RBRC
(Rechargeable Battery Recycling Corp oration) Seal on the nickel cadmium,
®
nickel metal hydride or lithium-ionbatteries (or battery packs) indicates that the costs
to recycle these batteries (or battery packs) at the end of their useful life have already
been paid by D
WALT. In some areas, it is illegal to place spent nickel cadmium,
e
nickel metal hydride or lithium-ion batteries in the trash or municipal solid waste
stream and the Call 2 Recycle
program provides an environmentally conscious
®
alternative.