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Engine: General Maintenance; Engine Construction; Minor Disassembly; Clutch - Kawasaki H1 Shop Manual

H series.
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*
Oil
outlet
pipes
(See page
24.)
*
Left
engine
cover
*
Oil
inlet pipe
(See page
7.)
*
Engine
sprocket
(See page 22.)
4) AC Generator
.. Oil
pump cable
(See page
7.)
*
Chain
(See
page94.)
*
Distributor cap and rotor
(HI
cm
only)
Clutch
cable
(Seepage
8.)
*
Tachometer
cable
(See page
6.)
*
Front chain
cover
5)
Right
Engine
Cover and Oil Pump
*
Oil
pump cover
3) Clutch
Cable
and
Engine
Sprocket
*
Gear
shift
pedal
*
Rotor
(See page
23.)
*
Carburetors
*
Stator
(See page 23.)
2)
Carburetors
*
Air
inlet pipes
*
Signal
generator rotor (CDI
models
only)
(See page
22.)
*
Air cleaner
(See page 13.)
*
Air inlet pipes
*
AC generator wires
*
Left side
cover
1) Air Cleaner
The
engine can
be disassembledto
a certain
extent
without
removing
it
from
the frame.
2.
MINOR DISASSEMBLY
During engine disassembly,remove parts in
the
order listed. This
will
make disassemblyeasy
and
avert
unnecessary
steps.
Reassemblethe
engine in
the
reverseorder.
1.
Carburetor,
air
cleaner
2.
Cylinder, cylinder head
3.
Piston,
piston
pin
4.
Piston
rings
5.
Left
engine cover
6.
AC generator
7.
Engine
sprocket
8.
Clutch
release
9.
Oil
pump
cover, tachometer cable
10. Distributor,
oil pump
11.
Right
engine cover
12.
Clutch
13. Primary
gear
14. Shift mechanism
IS.
Kick
shaft
16. Transmission
17. Crankshaft
18. Crankcase
H Series
The major components
of
the
engine are
as
follows:
1.
ENGINE CONSTRUCTION
II. Engine : General Maintenance

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Kh500H2

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