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Danfoss VLT HVAC Basic Drive FC 10 Quick Manual

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MAKING MODERN LIVING POSSIBLE
Quick Guide
VLT® HVAC Basic Drive FC 101

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Summary of Contents for Danfoss VLT HVAC Basic Drive FC 10

  • Page 1 MAKING MODERN LIVING POSSIBLE Quick Guide VLT® HVAC Basic Drive FC 101...

  • Page 2: Table Of Contents

    1.7.2 Mains Supply 3 x 380-480VAC 1.7.3 EMC Test Results 1.8 Special Conditions 1.8.1 Derating for Ambient Temperature 1.8.2 Derating for Low Air Pressure 1.9 Options for VLT HVAC Basic Drive FC 101 ® MG.18.A1.02 - VLT is a registered Danfoss trademark...

  • Page 3: Quick Guide

    Where a residual current device (RCD) is used for extra protection, only an RCD of Type B (time delayed) shall be used on the supply side of this product. See also Danfoss Application Note on RCD, MN.90.GX.YY. Protective earthing of the frequency converter and the use of RCDs must always follow national and local regulations.

  • Page 4: It Mains

    [OFF] key before changing parameters. 40-60Hp IP20 55-75kW/ 200/7,9 100-120Hp IP20 90kW/ 225/8,9 120Hp NOTE With IP21 / Nema Type1 option kit mounted, a distance of 50 mm between the units is required. ® MG.18.A1.02 - VLT is a registered Danfoss trademark...

  • Page 5: Mechanical Dimensions

    Line Motor Control Earth Relay connection terminals IP20 0.25-1.5 0.37-1.5 IP20 2.2-4 IP20 5.5-7.5 IP20 5.5-7.5 11-15 IP20 18.5-22 IP20 30-45 IP20 IP20 IP20 IP20 Table 1.2 Details of Tightening Torques ® MG.18.A1.02 - VLT is a registered Danfoss trademark...

  • Page 6: Connecting To Mains And Motor

    Mount mains supply to terminals L1, L2 and L3 and tighten. Line Motor IP20 200-240V 0.25-11kW and IP20 380-480V 0.37-22kW. Earth Relays IP20 380-480V 55-75kW. -DC +DC Line Relays Earth Motor Line Earth Motor Relays ® MG.18.A1.02 - VLT is a registered Danfoss trademark...

  • Page 7: Fuses

    VLT HVAC Basic Drive FC 101 Quick Guide IP20 380-480V 90kW Non UL compliance: If UL/cUL is not to be complied with, Danfoss recommends using the fuses mentioned in the below table, which will ensure compliance with IEC61800-5-1: In case of malfunction, not following the fuse recommen- dation may result in damage to the frequency converter.

  • Page 8: Emc-Correct Electrical Installation

    Connect the screen to earth at both ends. in the installation cabinets. • Avoid installation with twisted screen ends (pigtails), since this ruins the screening effect at high frequencies. Use cable clamps instead. ® MG.18.A1.02 - VLT is a registered Danfoss trademark...
  • Page 9 Motor, 3 phases and Reinforced protective earth Protective earth Illustration 1.2 EMC-correct Electrical Installation For North America use metal conduits instead of shielded cables. ® MG.18.A1.02 - VLT is a registered Danfoss trademark...

  • Page 10: Control Terminals

    Tilt the screwdriver outwards to open the cover. Digital input 18, 19 and 27 mode is set in par. 5-00 (PNP is default value) and digital input 29 mode is set in par. 5-03 (PNP is default value). ® MG.18.A1.02 - VLT is a registered Danfoss trademark...

  • Page 11: Electrical Overview

    Do not connect shield to (Com RS-485 ) 61 61 on 116,117 and 118 unites (PNP)-Source (NPN)-Sink NOTE Please note there is no access to UDC- and UDC+ on the following units: IP20 380-480V 30-90kW ® MG.18.A1.02 - VLT is a registered Danfoss trademark...

  • Page 12: Programming

    RS485 com-port by installing the MCT-10 Set-up For moving to the previous step or layer in the navigation Software. This software can either be ordered using code structure. number 130B1000 or downloaded from the Danfoss Web site: www.danfoss.com/BusinessAreas/DrivesSolutions/ ▲ ▼...

  • Page 13: The Fc 101 Start-Up Wizard For Open Loop Applications

    Press OK to start the wizard.If “Cancel” is pressed, the FC 101 will return to the status screen. Press OK to start Wizard Push Back to skip it Setup 1 ® MG.18.A1.02 - VLT is a registered Danfoss trademark...
  • Page 14 Auto Motor Tuning OK AMA running AMA Failed Press OK to accept Press OK ----- Setup 1 Setup 1 Setup 1 Setup 1 0.0 Hz 0.0 kW Setup 1 AMT failed AMA OK ® MG.18.A1.02 - VLT is a registered Danfoss trademark...
  • Page 15 5-40 Function Relay [0] Function relay See 5-40 Function Relay No function Select the function to control output relay 1 5-40 Function Relay [1] Function relay See 5-40 Function Relay No function Select the function to control output relay 2 1-29 Automatic Motor Adation Performing an AMA optimizes motor performance ® MG.18.A1.02 - VLT is a registered Danfoss trademark...
  • Page 16 20-83 PI Start Speed 6-15 Terminal 53 High Feedback value 6-15 Terminal 53 High Feedback Value 0050 20-93 PI Proportional Gain 0,01 20-94 PI Integral Time 9999 1-29 Automatic Motor Adaption Enable ® MG.18.A1.02 - VLT is a registered Danfoss trademark...
  • Page 17 Enter the process controller proportional gain. Quick control is obtained at high amplification. However if amplification os too great, the process may become unstable 1-29 Automatic Motor Adaption Performing an AMA optimizes motor performance (AMA) ® MG.18.A1.02 - VLT is a registered Danfoss trademark...
  • Page 18 ▲ ▼ Use [ ] to set/change the parameter value. 1-23 to 0 1-73 Flying [0] Disabled Select Enable to Start [1] Enabled enable the drive to catch a spinning motor ® MG.18.A1.02 - VLT is a registered Danfoss trademark...

  • Page 19: Parameter Overview

    0-30 Custom Readout Unit *[1] Enable All [22] 45kW-60Hp 1-7* Start Adjustments [0] None [2] Enable Reset Only [23] 55kW-75Hp 1-71 Start Delay *[1] % [24] 75kW-100Hp 0.0 - 10.0s, * 0.0 ® MG.18.A1.02 - VLT is a registered Danfoss trademark...
  • Page 20 5-40 Function Relay 6-0* Analog I/O Mode 4-61 Bypass Speed From [Hz] *[0] No operation 6-00 Live Zero Timeout Time 0.0 - 400.0, * 0.0 [1] Control ready 1 - 99s, * 10 ® MG.18.A1.02 - VLT is a registered Danfoss trademark...
  • Page 21 6-71 Terminal 45 Analog Output [198] Bypass Mode [73] Logic rule 3 [0] 2400 Baud *[0] No operation [74] Logic rule 4 [1] 4800 Baud [100] Output frequency [75] Logic rule 5 ® MG.18.A1.02 - VLT is a registered Danfoss trademark...
  • Page 22 [7] NOT AND NOT [1] Ran5 [29] Logic rule 3 0 - 0x400000UL [8] NOT OR NOT [2] 2.0 kHz [33] Digital input 18 [3] 3.0 kHz [34] Digital input 19 [4] 4.0 kHz ® MG.18.A1.02 - VLT is a registered Danfoss trademark...
  • Page 23 40 - 75%, * 66 15-48 LCP Id No 0.00 - 20.00, * 1.00 20-97 Process PI Feed Forward 16-65 Analog Output 42 [mA] Factor 0.00 - 20.00, * 0.00 0 - 400%, * 0 ® MG.18.A1.02 - VLT is a registered Danfoss trademark...

  • Page 24: Warnings And Alarms

    Motor phase V is missing. Check the phase. See parameter 4-58. W phase loss Motor phase W is missing. Check the phase. See parameter 4-58. Internal fault Contact your local Danfoss supplier. Earth Fault Discharge from output phases to ground. ®...
  • Page 25 Fire Mode has suppressed one or more warranty voiding alarms The power or switch mode power supply has been exchanged. (Only New sparepart on 400V 30-90 kW units). Contact your local Danfoss supplier The frequency converter has a new type code (Only on 400V 30-90 New Typecode kW units).

  • Page 26: General Specifications

    12/14 15/18 21/26 48/60 80/102 97/120 loss [W], Best case/ typical Weight enclosure IP20 [kg] Efficiency [%], Best 97.0/96.5 97.3/96.8 98.0/97.6 97.6/97.0 97.1/96.3 97.9/97.4 case/Typical 1 1) At rated load conditions ® MG.18.A1.02 - VLT is a registered Danfoss trademark...

  • Page 27: Mains Supply 3 X 380-480Vac

    66/83 95/118 104/131 159/798 Estimated power loss [W], Best case/typical Weight enclosure IP20 [kg] Efficiency [%], Best case/Typical 1 97.8/97.3 98.0/97.6 97.7/97.2 98.3/97.9 98.2/97.8 98.0/97.6 98.4/98.0 98.2/97.8 At rated load conditions ® MG.18.A1.02 - VLT is a registered Danfoss trademark...

  • Page 28: Emc Test Results

    5.5-7.5kW, 200-240V IP20 11kW, 200-240V IP20 0.37-1.5kW, 380-480V IP20 2.2-4kW, 380-480V IP20 5.5-7.5 kW, 380-480V IP20 11-15kW, 380-480V IP20 18-22kW, 380-480V IP20 30-45kW, 380-480V IP20 55-75kW, 380-480V IP20 90kW, 380-480V IP20 ® MG.18.A1.02 - VLT is a registered Danfoss trademark...
  • Page 29 Voltage level, logic '1' NPN < 14V DC Maximum voltage on input 28V DC Input resistance, R Approx. 4 k Digital input 29 as thermistor input Fault: > 2.9kΩ and no fault: < 800Ω ® MG.18.A1.02 - VLT is a registered Danfoss trademark...
  • Page 30 Environment according to EN 60664-1 Overvoltage category III/pollution degree 2 1) IEC 60947 parts 4 and 5. Control Card, 10V DC Output Terminal number 10.5V ±0.5V Output voltage Max. load 25mA ® MG.18.A1.02 - VLT is a registered Danfoss trademark...

  • Page 31: Special Conditions

    1.8.2 Derating for Low Air Pressure The cooling capability of air is decreased at low air pressure. For altitudes above 2000m, please contact Danfoss regarding PELV. Below 1000m altitude no de-rating is necessary, but above 1000m the ambient temperature or the maximum output current should be decreased.
  • Page 32 130R0192 MG18A102 Rev. 2010-06-02 *MG18A102*...

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