1. Manuals
  2. Brands
  3. Brodersen Manuals
  4. Controller
  5. RTU32S Series
  6. User manual

Brodersen RTU32S Series User Manual

Small rtu, plc and utility controller
Hide thumbs Also See for RTU32S Series:
Table of Contents

Advertisement

Quick Links

Download this manual
RTU32S Series
Small RTU, PLC and Utility Controller
User Manual
Version 1.55-2 / July 2014 / Doc 40349

Advertisement

Table of Contents
loading
Need help?

Need help?

Do you have a question about the RTU32S Series and is the answer not in the manual?

Questions and answers

Subscribe to Our Youtube Channel

Related Manuals for Brodersen RTU32S Series

Summary of Contents for Brodersen RTU32S Series

  • Page 1 RTU32S Series Small RTU, PLC and Utility Controller User Manual Version 1.55-2 / July 2014 / Doc 40349...

  • Page 2: Table Of Contents

    COM Port Settings ..................................26 7.11 Modbus Drivers ..................................27 7.11.1 ModbusRTU Master ................................27 7.11.2 ModbusRTU Slave................................27 Brodersen A/S, Islevdalvej 187, DK-2610 Roedovre, Denmark, Tel: +45 45 35 26 27, Fax: +45 45 35 26 29, Email: sales@Brodersen.com...
  • Page 3 RTU32 I/O addressing example 2 ................................57 Appendix 4 ........................................58 RTU32S PLC Runtime application RESET ..............................58 Appendix 5 ........................................59 Brodersen A/S, Islevdalvej 187, DK-2610 Roedovre, Denmark, Tel: +45 45 35 26 27, Fax: +45 45 35 26 29, Email: sales@Brodersen.com...
  • Page 4 RTU32S Series User Guide RTU32S complete Reset ..................................59 Appendix 6 ........................................60 RTU32S firmware update ..................................60 Brodersen A/S, Islevdalvej 187, DK-2610 Roedovre, Denmark, Tel: +45 45 35 26 27, Fax: +45 45 35 26 29, Email: sales@Brodersen.com...

  • Page 5: Customer Information

    Brodersen Customer Services Your satisfaction is our primary concern. Here is a guide to Brodersen customer services. To ensure you get the full benefit of our services, please follow the instructions below carefully.

  • Page 6: Product Warranty

    Because of Brodersen’s high quality control standards and rigorous testing, most of our customers never need to use our repair service. If a Brodersen product is defective, it will be repaired or replaced at no charge during the warranty period.

  • Page 7: Introduction

    RTU32S – The small Brodersen RTU, PLC and Industrial Controller The Brodersen RTU32S series is based on a 32-bit ARM platform, providing a small footprint RTU and PLC with leading edge functionality. As well as being a versatile RTU and PLC with flexible I/O designed to perform embedded data processing, control, data logging and monitoring, it is also a networking communicator for collecting, managing and communicating data via protocols on different physical interfaces upwards and downwards in an industrial environment.

  • Page 8: Getting Started

    Your PC Ethernet driver must be setup to work in the same network segment as the LAN interface on the RTU32 you use. You must setup your PC Ethernet TCP/IP driver to work in the segment IP 192.168.0.x. Brodersen A/S, Islevdalvej 187, DK-2610 Roedovre, Denmark, Tel: +45 45 35 26 27, Fax: +45 45 35 26 29, Email: sales@Brodersen.com...

  • Page 9: First Time Configuration

    Now the first web page will appear in your browser and you will be asked to enter a password. Please store the entered password in a safe place for future use. Click NEXT to continue. Brodersen A/S, Islevdalvej 187, DK-2610 Roedovre, Denmark, Tel: +45 45 35 26 27, Fax: +45 45 35 26 29, Email: sales@Brodersen.com...
  • Page 10 This is the login you will meet every time you try to login in the future. After login in you will get to the first configuration web page. Brodersen A/S, Islevdalvej 187, DK-2610 Roedovre, Denmark, Tel: +45 45 35 26 27, Fax: +45 45 35 26 29, Email: sales@Brodersen.com...

  • Page 11: Configuration Parameters In The Web

    In the example below the RTU32S is equipped with internal I/O and input 0, 2, 3, 4and 6 are activated. Brodersen A/S, Islevdalvej 187, DK-2610 Roedovre, Denmark, Tel: +45 45 35 26 27, Fax: +45 45 35 26 29, Email: sales@Brodersen.com...

  • Page 12: Network Settings

    On the network setting page you can change the LAN1 settings to fit your local network. You must assign fixed IP addresses to gain access to the RTU32S with your browser, FTP client or Brodersen WorkSuite in your LAN network. If you do not know about the IP addresses and Subnet masks in your local network, please contact your local network manager or IT department for help.

  • Page 13: Modem Settings

    Note: The Settings Overview web page will include the modem connection status at the bottom of the web page if the modem is connected. It will also show you the IP address assigned on the 3G/GPRS network. Brodersen A/S, Islevdalvej 187, DK-2610 Roedovre, Denmark, Tel: +45 45 35 26 27, Fax: +45 45 35 26 29, Email: sales@Brodersen.com...

  • Page 14: Vm Runtime Settings / Main Settings

    Default setting is 9000. Port (Event log) The Event Log port is where the RTU32S System Log can be viewed - either by connecting using telnet or the Brodersen Event Viewer tool. Default setting is 911. Enable Serial Remote Access Protocol (SP5) This protocol is to be used for remote serial communication from the Brodersen WorkSuite and is particularly well adapted to communication systems with severe constraints such as radios and modems.

  • Page 15: Start-Up

    - Lock an I/O configuration - Adjust the settings for configurable inputs and outputs – if any in current configuration. Brodersen A/S, Islevdalvej 187, DK-2610 Roedovre, Denmark, Tel: +45 45 35 26 27, Fax: +45 45 35 26 29, Email: sales@Brodersen.com...

  • Page 16: Current I/O Configuration

    DNS Server address in the LAN1 configuration. Update interval time can be set from 2 to 20160 minutes. Brodersen A/S, Islevdalvej 187, DK-2610 Roedovre, Denmark, Tel: +45 45 35 26 27, Fax: +45 45 35 26 29, Email: sales@Brodersen.com...

  • Page 17: Base Station Time Zone

    Note: the username and password covers access to all Servers in the RTU32S – including HTTP Server, Telnet Server and FTP Server Brodersen A/S, Islevdalvej 187, DK-2610 Roedovre, Denmark, Tel: +45 45 35 26 27, Fax: +45 45 35 26 29, Email: sales@Brodersen.com...

  • Page 18: Edit Config File

    5.11 If you are an experienced user of other products in the Brodersen RTU32 Series you may miss the HMI link and HMI feature. This is presently not available in the first versions of RTU32S software, but it is planned to be added in a later firmware version of RTU32S software.

  • Page 19: Getting Started With Brodersen Worksuite Tools

    When installing the Brodersen WorkSuite package, User Guides and Manual are installed as well. You get access to these documents from the Help menu within the WorkSuite tool. Brodersen A/S, Islevdalvej 187, DK-2610 Roedovre, Denmark, Tel: +45 45 35 26 27, Fax: +45 45 35 26 29, Email: sales@Brodersen.com...
  • Page 20 Here you will find step by step guidelines with details of how to get started and how to setup drivers etc. Brodersen A/S, Islevdalvej 187, DK-2610 Roedovre, Denmark, Tel: +45 45 35 26 27, Fax: +45 45 35 26 29, Email: sales@Brodersen.com...

  • Page 21: Relevant Rtu32 Series Specific Functions In Worksuite

    Digital inputs Analogue inputs Virtual inputs Auxiliary inputs (includes CI – 32bit counter inputs) Digital outputs Analogue outputs Virtual outputs Brodersen A/S, Islevdalvej 187, DK-2610 Roedovre, Denmark, Tel: +45 45 35 26 27, Fax: +45 45 35 26 29, Email: sales@Brodersen.com...

  • Page 22: Addressing Example

    Bit 4...15 Reserved Module 1: Reserved. NOTE: The I/O Status can also be read using the RTUStat Function in WorkSuite. Brodersen A/S, Islevdalvej 187, DK-2610 Roedovre, Denmark, Tel: +45 45 35 26 27, Fax: +45 45 35 26 29, Email: sales@Brodersen.com...

  • Page 23: Worksuite I/O Board Driver

    The properties for digital I/O are simple. Only the Module address needs to be setup. Use the addressing example to determine the Module address in your application. Brodersen A/S, Islevdalvej 187, DK-2610 Roedovre, Denmark, Tel: +45 45 35 26 27, Fax: +45 45 35 26 29, Email: sales@Brodersen.com...

  • Page 24: Worksuite I/O Profiles Driver

    DI module. Set the variable type to WORD or USINT. Right click on the DI1_0 variable and select Properties: Brodersen A/S, Islevdalvej 187, DK-2610 Roedovre, Denmark, Tel: +45 45 35 26 27, Fax: +45 45 35 26 29, Email: sales@Brodersen.com...

  • Page 25: Option 2 - Declaring I/O Profiles Using The Profile Editor

    Option 2 - Declaring I/O Profiles using the Profile Editor Another and often much faster way to declare an I/O Profile for RTU32 Series I/O is to use the Profile Editor in Brodersen WorkSuite. The Profile Editor is a more user friendly way to setup several drivers including the Brodersen I/O LocalBus driver.

  • Page 26: Counter Inputs

    If the SP5 setting is enabled, the COM settings overrule any later settings in WorkSuite. The serial port settings use the same syntax no matter where you configure it. Brodersen A/S, Islevdalvej 187, DK-2610 Roedovre, Denmark, Tel: +45 45 35 26 27, Fax: +45 45 35 26 29, Email: sales@Brodersen.com...

  • Page 27: Modbus Drivers

    The application watchdog is monitoring the RTU/PLC runtime applications including all related tasks such as drivers. If any of the related tasks fail, stop or freeze for more than 10sec, the application watchdog will boot the RTU. Brodersen A/S, Islevdalvej 187, DK-2610 Roedovre, Denmark, Tel: +45 45 35 26 27, Fax: +45 45 35 26 29, Email: sales@Brodersen.com...

  • Page 28: Real Time / Real Time Clock

    (e.g. dialing). To obtain the handle, COM port number and driver number must be provided. Brodersen A/S, Islevdalvej 187, DK-2610 Roedovre, Denmark, Tel: +45 45 35 26 27, Fax: +45 45 35 26 29, Email: sales@Brodersen.com...
  • Page 29 HangUp - Hang-up current connection NOTE: One instance of this function block must be declared for each modem driver (physical modem) used. Brodersen A/S, Islevdalvej 187, DK-2610 Roedovre, Denmark, Tel: +45 45 35 26 27, Fax: +45 45 35 26 29, Email: sales@Brodersen.com...
  • Page 30 Obtaining RxFrame values using handles from either passive or active drivers on the same COM port will return the same value. Check your RTU32 CD or our homepage for useful examples of how to use the modem drivers. Brodersen A/S, Islevdalvej 187, DK-2610 Roedovre, Denmark, Tel: +45 45 35 26 27, Fax: +45 45 35 26 29, Email: sales@Brodersen.com...
  • Page 31 GetDrvState - Get driver status This function can be called regularly by the RTU application to get the status of a driver. Brodersen A/S, Islevdalvej 187, DK-2610 Roedovre, Denmark, Tel: +45 45 35 26 27, Fax: +45 45 35 26 29, Email: sales@Brodersen.com...

  • Page 32: Functions For Control And Monitoring The Ucm-94 3G/Gprs Modem

    The Connect3G function is used when the PLC application controls the Modem connection. If automatic connection is selected on the RTUs web page this Function is not used. Brodersen A/S, Islevdalvej 187, DK-2610 Roedovre, Denmark, Tel: +45 45 35 26 27, Fax: +45 45 35 26 29, Email: sales@Brodersen.com...
  • Page 33 SignalStrength_0_31 value 2...30 = -109... -53 dBm SignalStrength_0_31 value 31 = -51 dBm or greater SignalStrength_0_31 value 99 = not known or not detectable Brodersen A/S, Islevdalvej 187, DK-2610 Roedovre, Denmark, Tel: +45 45 35 26 27, Fax: +45 45 35 26 29, Email: sales@Brodersen.com...

  • Page 34: Data Logging

    FIFO than it can be written to the file. File access over network can be time consuming, especially if the file server is not available. Brodersen A/S, Islevdalvej 187, DK-2610 Roedovre, Denmark, Tel: +45 45 35 26 27, Fax: +45 45 35 26 29, Email: sales@Brodersen.com...

  • Page 35: Status Information Functions

    Only some of the status functions are available in the RTU32S. The following sections list the functions supported by the RTU32S. Brodersen A/S, Islevdalvej 187, DK-2610 Roedovre, Denmark, Tel: +45 45 35 26 27, Fax: +45 45 35 26 29, Email: sales@Brodersen.com...

  • Page 36: Interface Board Status Info (Statboardinfo)

    The function StatIntTemp returns internal temperature of the RTU32S. 7.17.3 LocalBus Status (STATLOCALBUS) The function StatLocalbus returns relevant I/O bus status values Brodersen A/S, Islevdalvej 187, DK-2610 Roedovre, Denmark, Tel: +45 45 35 26 27, Fax: +45 45 35 26 29, Email: sales@Brodersen.com...

  • Page 37: Rtu Memory Status (Statmemory)

    60-63%. Only applications with multiple driver connections and a lot of logic will require larger amount of memory. The maximum load recommended on a RTU is 90%. Brodersen A/S, Islevdalvej 187, DK-2610 Roedovre, Denmark, Tel: +45 45 35 26 27, Fax: +45 45 35 26 29, Email: sales@Brodersen.com...

  • Page 38: Reading Text Files From Worksuite

    With this function you can check the time of the file so you only read the variables in case of changes.  GetIniFileInt Read an Integer value from a section and item. Brodersen A/S, Islevdalvej 187, DK-2610 Roedovre, Denmark, Tel: +45 45 35 26 27, Fax: +45 45 35 26 29, Email: sales@Brodersen.com...

  • Page 39: Not Supported Features And Plc Functions In The Rtu32S

    DNP3 All (for Master only!) Files IEC61850 IEEE C37_118 Miscellaneous ACTIVESWITCH Miscellaneous GETACTIVESTATE Redundancy RTU32PIDAutotune RTU32Status STATINBATTERY RTU32Status STATSUPPLYVOLT Brodersen A/S, Islevdalvej 187, DK-2610 Roedovre, Denmark, Tel: +45 45 35 26 27, Fax: +45 45 35 26 29, Email: sales@Brodersen.com...

  • Page 40: Distributed Event Binding Protocol / Redundancy Binding Communication

    RTU runtime to another. The Binding protocol is communicating directly from one RTU32 to another RTU32 in a LAN/WAN network. It can run regardless of any other application. In a network with several Brodersen RTUs you can use the Global Binding Editor to bind any global declared variables together.

  • Page 41: Optional Snmp Extension Agent Driver

    I/O bus communication. The PLC program cycle is executing the actual application program developed in the Brodersen WorkSuite. It is also running in a high priority tread. The WorkSuite environment provides several functions to control and optimise the application program processes. Refer to WorkSuite/STRATON Training course for details.

  • Page 42: Rtu32S Scan Cycle Mechanisms

    RTU/PLC application includes many TCTP/IP based connections over LAN connections, it is recommended to fix the scan time to a value leaving more time to the OS household than automatically assigned. Brodersen A/S, Islevdalvej 187, DK-2610 Roedovre, Denmark, Tel: +45 45 35 26 27, Fax: +45 45 35 26 29, Email: sales@Brodersen.com...

  • Page 43: Localbus Scan Time

    The differences between digital and analogue update time is caused by sampling time in analogue converters and the multiplexer. Also signal stabilizing in the electronic analogue circuits are contributing time to the scan time. Brodersen A/S, Islevdalvej 187, DK-2610 Roedovre, Denmark, Tel: +45 45 35 26 27, Fax: +45 45 35 26 29, Email: sales@Brodersen.com...

  • Page 44: Rtu Hmi

    12.1 General The RTU32S Series support simple HMI functions developed in the WorkSuite tool. By adding a graphic program to your PLC application and downloading it to the RTU you can monitor data online from your PC using an IE browser or the special WorkSuite HMI Viewer. The HMI graphics require downloading separately (they are not downloaded automatically with the PLC runtime application).

  • Page 45: Rtu32 Software Bulk Update Tool

    COM port setup – see COM port settings for details. The System Log can be viewed by using the Brodersen Event Viewer utility or a standard Telnet window. The Event Viewer is a simple Telnet utility.

  • Page 46: Remote Display / Remote Desktop Tool

    The RTU32 allows max 20 continuous connections and the log FIFO include max 100 messages. 13.5 Remote Display / Remote Desktop Tool The RTU32S series includes a remote desktop function, where the Windows CE Cerdisp function can be used for showing your RTU32S Desktop on your local PC.
  • Page 47 The remote desktop will then appear on your computer. NOTE: This feature is only used for special adjustments as the remote desktop task has low priority. Brodersen A/S, Islevdalvej 187, DK-2610 Roedovre, Denmark, Tel: +45 45 35 26 27, Fax: +45 45 35 26 29, Email: sales@Brodersen.com...

  • Page 48: Rtu32S Technical Description

    15 Hardware block diagrams Note: the block diagram includes both standard configuration and optional hardware components. See Data sheet for details. Brodersen A/S, Islevdalvej 187, DK-2610 Roedovre, Denmark, Tel: +45 45 35 26 27, Fax: +45 45 35 26 29, Email: sales@Brodersen.com...

  • Page 49: Software Block Diagrams

    / from two data buffers, and processed by type ID dependent functions into a data type sorted IO-data structure. The IO-data structures operate with the data types as defined in the WorkSuite I/O Driver. Brodersen A/S, Islevdalvej 187, DK-2610 Roedovre, Denmark, Tel: +45 45 35 26 27, Fax: +45 45 35 26 29, Email: sales@Brodersen.com...

  • Page 50: Localbus (Lb) Driver

    07/17 12:41:16.113 LB: UCx-28 IO.Dx 16 DI, 8 DO, 4 analog input 10/27 10:31:41.974 LB: Reading Localbus I/O configuration Brodersen A/S, Islevdalvej 187, DK-2610 Roedovre, Denmark, Tel: +45 45 35 26 27, Fax: +45 45 35 26 29, Email: sales@Brodersen.com...

  • Page 51: Rtu32S File System

    The Storage Card folder and files include the PLC runtime project files (t5.*) and folders for configuration and optional drivers files. Brodersen A/S, Islevdalvej 187, DK-2610 Roedovre, Denmark, Tel: +45 45 35 26 27, Fax: +45 45 35 26 29, Email: sales@Brodersen.com...

  • Page 52: Software Versions

    Windows CE version is the MS Platform builder and is defined by a general version and a build version. If you contact Brodersen or your local distributor / system integrator for support, it is important that you have the RTU32S Version Information ready together with the serial number of your device(s).

  • Page 53: History

     First released as version 1.54.0.1 / 1.18.02. 1.54.0.1 1.18.02 None 16.2 Important notes about the latest versions None. Brodersen A/S, Islevdalvej 187, DK-2610 Roedovre, Denmark, Tel: +45 45 35 26 27, Fax: +45 45 35 26 29, Email: sales@Brodersen.com...

  • Page 54: Rtu32S Runtime Application Measurement / Benchmark

    Modbus TCP master. 50 words are read/write in each frame. Result: The typical PLC scan time is 40msec and cycle time is 2-3mS (42-43mS total). Brodersen A/S, Islevdalvej 187, DK-2610 Roedovre, Denmark, Tel: +45 45 35 26 27, Fax: +45 45 35 26 29, Email: sales@Brodersen.com...

  • Page 55: Comments To The Bench Mark Tests And Recommendations

    40msec for household activities no matter how you set the PLC scan time (periodic cycle time) in your PLC project. Brodersen A/S, Islevdalvej 187, DK-2610 Roedovre, Denmark, Tel: +45 45 35 26 27, Fax: +45 45 35 26 29, Email: sales@Brodersen.com...

  • Page 56: Rtu32 I/O Addressing Example 1

    First Module (Word) is the 16bit analogue values and the second Module (Word) does report channel status information like overflow, underflow, disabled, error etc. Brodersen A/S, Islevdalvej 187, DK-2610 Roedovre, Denmark, Tel: +45 45 35 26 27, Fax: +45 45 35 26 29, Email: sales@Brodersen.com...

  • Page 57: Rtu32 I/O Addressing Example 2

    First Module (Word) is the 16bit analogue values and the second Module (Word) does report channel status information like overflow, underflow, disabled, error etc. Brodersen A/S, Islevdalvej 187, DK-2610 Roedovre, Denmark, Tel: +45 45 35 26 27, Fax: +45 45 35 26 29, Email: sales@Brodersen.com...

  • Page 58: Rtu32S Plc Runtime Application Reset

    RTU runtime application is reset. You can now download and execute a new RTU application via WorkSuite. Brodersen A/S, Islevdalvej 187, DK-2610 Roedovre, Denmark, Tel: +45 45 35 26 27, Fax: +45 45 35 26 29, Email: sales@Brodersen.com...

  • Page 59: Appendix 5

    The RTU32S will then start-up with factory default settings. LAN IP address = 192.168.0.1 and password erased. Brodersen A/S, Islevdalvej 187, DK-2610 Roedovre, Denmark, Tel: +45 45 35 26 27, Fax: +45 45 35 26 29, Email: sales@Brodersen.com...

  • Page 60: Appendix 6

    If you have made a backup of a driver file, you must make sure that it is compatible with the new firmware and you must place it in the SD Flash card folder \RTU32\ to make it work. Brodersen A/S, Islevdalvej 187, DK-2610 Roedovre, Denmark, Tel: +45 45 35 26 27, Fax: +45 45 35 26 29, Email: sales@Brodersen.com...

Table of Contents