Summary of Contents for Siemens SITRANS F MAG 6000 I
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SITRANS F Electromagnetic Flowmeters MAG 6000 I / MAG 6000 I Ex de transmitter Operating Instructions Edition 04/2016 Answers for industry.
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Introduction Safety notes Description SITRANS F Installing/Mounting Electromagnetic Flowmeters MAG 6000 I / MAG 6000 I Ex de Connecting transmitter Commissioning Operating Instructions Functions Alarm, error, and system messages Service and maintenance Troubleshooting/FAQs Technical data Spare parts/Accessories Menu diagrams Factory settings Electromagnetic flow transmitter designed for use with flow sensor types Control drawing...
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Note the following: WARNING Siemens products may only be used for the applications described in the catalog and in the relevant technical documentation. If products and components from other manufacturers are used, these must be recommended or approved by Siemens. Proper transport, storage, installation, assembly, commissioning, operation and maintenance are required to ensure that the products operate safely and without any problems.
Introduction Preface These instructions contain all the information you need for using the device. The instructions are aimed at persons mechanically installing the device, connecting it electrically, configuring the parameters and commissioning it, as well as service and maintenance engineers. Note It is the responsibility of the customer that the instructions and directions provided in the operating instructions are read, understood, and followed by the relevant personnel before...
"?". The unit can still be changed. – Improved minimum supply voltage for current output to 12 V. Document revision identification changed according • to new SIEMENS standard 04/2016 4.04 Various technical specifications updated • Control drawing updated •...
Product information on the Internet The Operating Instructions are available on the CD-ROM shipped with the device, and on the Internet on the Siemens homepage, where further information on the range of SITRANS F flowmeters may also be found: Product information on the internet (http://www.siemens.com/flowdocumentation)
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Introduction 1.5 Further Information MAG 6000 I / MAG 6000 I Ex de transmitter Operating Instructions, 04/2016, A5E02083319-AG...
Safety notes General safety instructions CAUTION Correct, reliable operation of the product requires proper transport, storage, positioning and assembly as well as careful operation and maintenance. Only qualified personnel should install or operate this instrument. Note Alterations to the product, including opening or improper modifications of the product, are not permitted.
Siemens Flow Instruments can provide assistance with the selection of wetted sensor parts. However, the full responsibility for the selection rests with the customer and Siemens Flow Instruments can take no responsibility for any failure due to material incompatibility. CE marked equipment The CE-mark symbolizes the compliance of the device with the following directives: ●...
Safety notes 2.3 Installation in hazardous area WARNING Laying of cables Cable for use in Zone 1 and 2 or 21 and 22 must satisfy the requirements for having a proof voltage > 500 V AC applied between the conductor/ground, conductor/shield and shield/ground.
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Safety notes 2.3 Installation in hazardous area Compact transmitter version: ● Ex d e [ia] ia IIC T3-T6 Gb Ex tD A21 IP67 T** °C (** pipe temperature +5K, but not less than T85 °C (MAG 3100 / MAG 3100 P) ●...
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Safety notes 2.3 Installation in hazardous area WARNING Fail-safe protection With intrinsically safe circuits, use only certified meters appropriate for the transmitter. If a non-conforming suuply unit is used, the "fail-safe" type of protection wil no longer be effective and the approval certification will be invalid. User I/O interface Remote MAG 6000 I: Model 7ME693-2BA4/5 Compact:...
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Safety notes 2.3 Installation in hazardous area Special conditions for ATEX 2 GD It is required that: ● the equipment is supplied with its current output (terminals 31 and 32) in "Passive mode only. ● the external connections to terminals 85 and 86 shall comply with the following: –...
Safety notes 2.3 Installation in hazardous area 2.3.2 FM/CSA Class I, Zone 1 approval Compact and remote versions FM: Class I, Zone 1 IIC CSA: Class I, Zone 1 IIC, Zone 21 User I/O interface Remote MAG 6000 I: Model 7ME693-2BA4/5 Compact: MAG 6000 I with MAG 1100: Model 7ME6110-xxx2x-xD/E MAG 6000 I with MAG 1100 F: Model 7ME6140-xxx2x-xD/E...
3. Conduit seal is required within 460 mm (18") from MAG 6000 I in hazardous areas (Class I, Div. 1). The control drawings are found on the CD-ROM shipped with the device and on the Siemens homepage at http://www.siemens.com/flowdocumentation. See also...
Description Applications The pulsed DC-powered magnetic flowmeters are suitable for measuring the flow of almost all electrically conductive liquids, pastes, and slurries with max. 40% solids. The main applications can be found in the following sectors: ● Water and waste water ●...
Description 3.3 Design Design The SITRANS F M MAG 6000 I/MAG 6000 I Ex de transmitter is designed for demands in the process industry. The robust cast aluminum housing provides superb protection, even in the most harsh industrial environments. Full input and output functionality is given even in the Ex version.
Description 3.4 Features Features ● SENSORPROM memory unit ® – All SITRANS F M electromagnetic flowmeters feature a unique SENSORPROM ® memory unit which stores sensor calibration data as well as transmitter settings for the lifetime of the product. – At commissioning the flowmeter commences measurement without any initial programming.
Description 3.5 Theory of operation Theory of operation The flow measuring principle is based on Faraday’s law of electromagnetic induction. = When an electrical conductor of length L is moved at velocity v, perpendicular to the lines of flux through a magnetic field of strength B, the voltage Ui is induced at the ends of the conductor = L x B x v ●...
Installing/Mounting This chapter describes how to install the flowmeter in the compact version as well as in the remote version. SITRANS F flowmeters with minimum IP67/NEMA 4X enclosure rating are suitable for indoor and outdoor installations. All sensors have an associated SENSORPROM containing all necessary sensor data.
Installing/Mounting 4.3 Compact installation To ensure optimum flow measurement, attention should be paid to the following: Vibrations Image 4-1 Avoid strong vibrations In installation with strong vibrations remote installation of the transmitter is recommended. Compact installation The flowmeter is delivered with default factory settings and start measuring the flow rate after power-up.
Installing/Mounting 4.4 Remote installation Remote installation For remote versions the SENSORPROM has to be removed from the sensor terminal box ® and mounted in the remote transmitter. Image 4-3 Remote installation Cable length and type (as described in Cable requirements (Page 68)) must be used. For installation conditions for sensors, see respective sensor operating instructions.
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Installing/Mounting 4.4 Remote installation 3. Mount SENSORPROM in remote transmitter. ® 4. Fit M20 or ½" NPT cable glands on sensor terminal box. 5. Fit and connect electrode and coil cables as described in Connecting (Page 31). Note Unscreened cable ends must be kept as short as possible. Electrode cable and coil cable must be kept separate to prevent interference.
Installing/Mounting 4.4 Remote installation 4.4.1 Wall mounting using standard mounting plate 1. Fit the mounting plate on the transmitter using the mounting material provided 2. Mount transmitter with mounting plate on the wall. Image 4-4 Standard mounting plate For details on mounting plate, see Dimensions and weight (Page 63). Note The standard mounting plate is only suitable for wall mounting.
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Installing/Mounting 4.4 Remote installation Wall mounting 1. Fasten the assembly bracket to the back of the transmitter 2. Fasten the transmitter and assembly bracket to the wall Note The fastening brackets and nuts are not needed for wall mounting. Wall mounting with assembly bracket. Dimensions in mm (inch). MAG 6000 I / MAG 6000 I Ex de transmitter Operating Instructions, 04/2016, A5E02083319-AG...
Connecting This chapter describes how to wire up the device without bus communication. In order to wire up devices with communication modules, e.g. HART, Profibus PA or DP, Foundation Fieldbus, DeviceNet or MODBUS, refer to the Operating Instructions for relevant add-on module.
Connecting 5.1 Safety precautions Safety precautions WARNING Mains supply from building installation Class II A fused (max. 16 A) circuit breaker must be installed in close proximity to the equipment and within easy reach of the operator. It must be marked as the disconnecting device for the equipment.
Connecting 5.2 Electrical connection Electrical connection MAG 6000 I / MAG 6000 I Ex de transmitter Operating Instructions, 04/2016, A5E02083319-AG...
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Connecting 5.2 Electrical connection Note Min. 4 mm is only required for ATEX 2 GD and FM/CSA Class I, Zone 1/21 installations. Note Terminals 81 and 84 are only to be connected if special electrode cable with double screening is used, e.g. when empty pipe function or long cables are used. Note Special cable with individual wire shields (shown as dotted lines) are only required when using empty pipe function or long cables.
Connecting 5.3 Connection of sensor and transmitter in remote version Active/passive current output Active/Passive Factory default Active MAG 6000 I Passive MAG 6000 I Ex version Connection of sensor and transmitter in remote version The following contains a short description of how to connect the sensor to the transmitter SITRANS F M MAG 6000 I.
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Connecting 5.3 Connection of sensor and transmitter in remote version 1. Relocate SENSORPROM memory unit from sensor to transmitter terminal block. ® 2. Fit coil and electrode cables through cable glands in sensor terminal box. 3. Connect signal and coil cables to transmitter as follows: MAG 6000 I / MAG 6000 I Ex de transmitter Operating Instructions, 04/2016, A5E02083319-AG...
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Connecting 5.3 Connection of sensor and transmitter in remote version ● Remove cover for connection board. ● Remove protection plate for connectors ● Remove the two connectors. ● Mount the two cables through the two cable glands and mount connectors on coil and electrode cables.
Connecting 5.4 Wiring in hazardous area Wiring in hazardous area Hazardous area applications Special requirements apply to the location and interconnection of sensor and transmitter. See "Installation in hazardous area (Page 12)" The following shows how to connect the device in various applications. Current output in passive and active modes MAG 6000 I / MAG 6000 I Ex de transmitter Operating Instructions, 04/2016, A5E02083319-AG...
91-97. For more information Refer to the relevant BUS communication Quick Start or Operating Instructions available at the SITRANS F literature CD or on the internet, at: www.siemens.com/flowdocumentation (www.siemens.com/flowdocumentation) Reassembling the device Ensure that the two screws (20 TORX) are tightened properly for correct assembly and proper ground connection.
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Connecting 5.6 Reassembling the device Ensure sufficient insulation by covering power supply terminals with plastic cover. Fasten the plastic cover with two screws. MAG 6000 I / MAG 6000 I Ex de transmitter Operating Instructions, 04/2016, A5E02083319-AG...
Commissioning In this chapter it is described how to commission the device via the local user interface (LUI). The display is described in details in section Local user interface (Page 39). Furthermore, the following functions are described in details: ● Changing password (Page 42) ●...
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Commissioning 6.1 Local user interface Image 6-2 Capacitive touch keypad Note Isolate the device from power when removing the glass lid If the glass lid is rotated during operation, the capacitive touch keypad automatically calibrates to align the distance from lid to keypad. To avoid any unintended programming during this calibration procedure, it is recommended to always isolate the device from power before removing the glass lid and until it is properly fixed to the device again.
Commissioning 6.2 Menu structure Keypad The keypad is used to set the flowmeter. The keys function as follows: TOP UP KEY This key (when held for 2 sec.) is used to switch between operator menu and setup menu. In transmitter setup menu, a short press will cause a return to previous level.
Commissioning 6.3 Changing password Changing password The setup menu is password-protected in order to ensure that only authorized personnel can make any changes in transmitter settings. Change password as follows: 1. Press top up key for 2 sec. 2. Enter password. 3.
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Commissioning 6.4 Changing basic settings Parameter Description Totalizer Setting of unit and decimal point. Low flow cut-off Setting of a percentage of selected Q . This filters noise in installation reducing fluctuations in display and all outputs. Empty pipe cut-off When set to "On"...
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Commissioning 6.4 Changing basic settings Decimal point can be positioned and units set individually for flow rate in totalizer 1 and totalizer 2. MAG 6000 I / MAG 6000 I Ex de transmitter Operating Instructions, 04/2016, A5E02083319-AG...
Commissioning 6.5 Changing operator menu setup Changing decimal point position 1. Enter the respective totalizer menu. 2. Use select key to position cursor below decimal point. 3. Use change key to move decimal point to requested position. Changing units 1. Use select key to position cursor below unit.
Commissioning 6.6 Changing language 6. Use select key to move cursor to line 3. 7. Use change key to select desired setting. 8. Press lock/unlock key to confirm new setting. 9. Repeat steps 1-8 for each requested menu. Showing/hiding menus in operator menu 1.
Functions Introduction This chapter describes the various menus of the transmitter in details. The menu diagrams are shown in appendix Menu diagrams (Page 73). Output settings Three outputs are available: ● Current output (range and time constant); terminals 31 and 32. ●...
Functions 7.3 External input Digital output Digital output can be used to configure various settings: ● Pulse (volume/pulse, pulse output, pulse width, pulse polarity, and time constant), see Pulse menu diagram (Page 77). ● Frequency (frequency output, max frequency, and time constant), see Frequency menu diagram (Page 77).
Functions 7.4 Sensor characteristics Sensor characteristics The sensor characteristics menu shows: ● If a SENSORPROM is installed or not ® ● Suppress error P 40 (SENSORPROM not installed) ® ● Sensor size ● Calibration factor ● Correction factor ● Excitation See also sensor characteristics menu diagram (Page 81).
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Functions 7.6 Service mode MAG 6000 I / MAG 6000 I Ex de transmitter Operating Instructions, 04/2016, A5E02083319-AG...
Alarm, error, and system messages Diagnostics Error system Transmitter system is equipped with an error and status log system with 4 groups of information. (I) Information - system will continue to measure as normal, relay and current outputs will not be affected.
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Alarm, error, and system messages 8.1 Diagnostics Acceptance levels The following three acceptance levels are selectable. ● Fatal error: Only fatal errors are registered as errors ● Permanent error: Permanent and fatal errors are registered as errors ● Warning (Default value): Warnings, permanent and fatal errors are registered as errors Error information is displayed in title and subtitle lines, see display layout (Page 39).
Alarm, error, and system messages 8.2 List of error numbers List of error numbers Error text Error Comment Output Input Remedy text status status I1 - Power on Device powered on Active Active I2 - Add-on module Applied A new module has been applied to the system Active Active I3 - Add-on module...
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Alarm, error, and system messages 8.2 List of error numbers Error text Error Comment Output Input Remedy text status status P42 - Current output Check cables Current loop is disconnected or the loop resistance Active Active is too big P43 - Internal error Switch off and on Too many errors occurred at the same time.
● Seal integrity of the process connections, cable entries, and cover screws ● Reliability of power supply, lightning protection, and grounds Unit repair NOTICE Repair and service must be carried out by Siemens authorized personnel only. Note Siemens defines flow sensors as non-repairable products. Technical support...
● Information about field service, repairs, spare parts and lots more under "Services." Additional Support Please contact your local Siemens representative and offices if you have additional questions about the device. Find your local contact partner at: http://www.automation.siemens.com/partner (http://www.automation.siemens.com/aspa_app/contactmenu.aspx?ci=yes®id=DEF&lang...
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9.4 Return procedures Required forms ● Delivery Note ● Cover Note for Return Delivery with the following information Cover note (http://cache.automation.siemens.com/dnl/zY/zY0OTg1AAAA_16604370_TxtObj/Begleits chein_RW_AD.pdf) – product (ordering number) – number of devices or spare parts returned – reason for the return ● Declaration of Decontamination Declaration of Decontamination (http://pia.khe.siemens.com/efiles/feldg/files/Service/declaration_of_decontamination_en.
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Service and maintenance 9.4 Return procedures MAG 6000 I / MAG 6000 I Ex de transmitter Operating Instructions, 04/2016, A5E02083319-AG...
Troubleshooting/FAQs 10.1 Troubleshooting guide Symptom Output Error Cause Remedy signals code Empty display Minimum 1. No power supply Power supply Check MAG 5000/6000/6000 I for bended pins on the connector 2. MAG 5000/6000/6000 I Replace MAG 5000/6000/6000 I defective No flow signal Minimum 1.
Troubleshooting/FAQs 10.2 Transmitter check list Symptom Output Error Cause Remedy signals code Maximum Flow exceeds 100% of Q Check Q (Basic Settings) Pulse overflow Volume/pulse too small Change volume/pulse Pulse width too large Change pulse width Measuring approx. 50% Missing one electrode connection Check cables Loss of totalizer data Initializing error Reset totalizer manually...
Technical data 11.1 Technical specifications Technical specifications for MAG 6000 I standard and Ex version Mode of operation and design Measuring principle Electromagnetic with pulsed constant field Empty pipe Detection of empty pipe (special cable re- quired in remote mounted installation) Excitation frequency Depends on sensor size Electrode input impedance...
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Technical data 11.1 Technical specifications Technical specifications for MAG 6000 I standard and Ex version Operation Standard version -25 to +60 °C (-13 to +140 °F) Ex version: -25 to +60 °C (-13 to +140 °F) Storage -40 to +70 °C (-40 to +158 °F) Mechanical load 18...1000 Hz random in x, y z, directions for 2 hours according to EN 60068-2-36 Transmitter:...
Technical data 11.2 Dimensions and weight Technical specifications for MAG 6000 I standard and Ex version Cable entries (remote installation) Standard version 2 x M25 (for supply/output) and 2 x M16 (for sensor connection) or 2 x ½" NPT (for supply/output) and 2 x M16 (for sensor connection) Ex version 2 x M20 (for supply/output) and...
Technical data 11.3 Accuracy 11.3 Accuracy For accuracy reference conditions, see below. Image 11-2 MAG 6000 I / MAG 6000 I Ex de with MAG 1100 (not PFA), MAG 1100 HT, MAG 1100 F (not PFA), MAG 5100 W, MAG 3100 P, MAG 3100 and MAG 3100 HT Reference conditions (ISO 9104 and DIN/EN 29104) A calibration certificate is shipped with every sensor and calibration data are stored in...
Technical data 11.4 Output characteristics Current output As pulse output ± (0.1% of actual flow + 0.05% FSO) Effect of ambient temperature Display/frequency/pulse output < ± 0.003% / °C act. Current output < ± 0.005% / °C act. Effect of supply voltage <...
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Technical data 11.4 Output characteristics Relay output Bidirectional mode Unidirectional mode Power down Active Error relay output Bidirectional mode Unidirectional mode No error Error Limit switch (can be used as direction switch) 1 set point 2 set points Passive Digital output Passive Digital output MAG 6000 I / MAG 6000 I Ex de transmitter Operating Instructions, 04/2016, A5E02083319-AG...
Technical data 11.5 Cable data Batch on digital output Unidirectional mode (forward flow only) Totalizer lap Batch on relay output Unidirectional mode (forward flow only) Hold Batch 11.5 Cable data Description Electrode or coil cable (standard) Electrode cable, double shielded (for empty pipe detection or low conductivity fluids) Cable kit with standard coil cable and electrode cable double shielded (also available as low noise cable for MAG 1100 sensor )
Technical data 11.6 Cable requirements Technical data Standard cable Double-shielded cable (electrode/coil) (electrode) Basic data No. of conductors Sqr. area 1.5 mm 0.25 mm Screen Double Color code Brown, blue, black Brown, blue, black Outside color Grey Grey Ext. diameter 7.8 mm 8.1 mm Conductor...
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Technical data 11.6 Cable requirements WARNING Wire insulation The insulation between the connected mains supply and 24 V AC/DC supply for the flowmeter must at least be rated with double or reinforced insulation at mains voltage. WARNING Cable glands For Ex zone 1 installations only certified cable glands with protection type "e" can be used for the power supply and the coil cable.
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Technical data 11.6 Cable requirements MAG 6000 I / MAG 6000 I Ex de transmitter Operating Instructions, 04/2016, A5E02083319-AG...
Spare parts/Accessories 12.1 Ordering In order to ensure that the ordering data you are using is not outdated, the latest ordering data is always available on the Internet: Catalog process instrumentation (http://www.siemens.com/processinstrumentation/catalogs) 12.2 Accessories Description Order number Safety clamp 7ME5933-0AC06...
Spare parts/Accessories 12.3 Spare parts 12.3 Spare parts Description Order number Standard wall mounting bracket 7ME5933-0AC04 Steel EN10088-2-1.4404 Display unit FDK-085U3122 Electronics cover with Ex glass plate A5E02593565 Cover for connection board incl. 7ME5933-0AC02 gasket (for remote version) Cover for mains supply/ 7ME5933-0AC03 communication including gasket MAG 6000 I / MAG 6000 I Ex de transmitter...
Menu diagrams Transmitter menu overview The menu diagrams shown on the following pages apply to MAG 5000/6000 as well as MAG 6000 I. Image A-1 Transmitter menu overview (part 1) MAG 6000 I / MAG 6000 I Ex de transmitter Operating Instructions, 04/2016, A5E02083319-AG...
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Menu diagrams A.1 Transmitter menu overview Not available in MAG 5000 Add-on module Factory-set password: 1000 Not available when batch Only available when batch Image A-2 Transmitter menu overview (part 2) MAG 6000 I / MAG 6000 I Ex de transmitter Operating Instructions, 04/2016, A5E02083319-AG...
Menu diagrams A.3 Current output The unit "BBL42" in the volume unit list is placed on the space for the customer unit (former "?"). The unit is shown as "BBL42" with the fitting conversion factor of 0.158987 m3, if not overwritten with customer's own unit text setup using PDM or ordered by using the Z-option Y20 in the ordering system.
Menu diagrams A.4 Digital output - pulse Digital output - pulse Digital output - frequency Error level MAG 6000 I / MAG 6000 I Ex de transmitter Operating Instructions, 04/2016, A5E02083319-AG...
Menu diagrams A.7 Error number Error number Direction/limit MAG 6000 I / MAG 6000 I Ex de transmitter Operating Instructions, 04/2016, A5E02083319-AG...
Menu diagrams A.9 Batch Batch Visible only on Digital output. Note If batch function is chosen on the relay output, the digital output will be turned off if it has been set up for pulse, frequency or batch. If digital output is set up for pulse, frequency or batch, then the relay output will be turned off if it has been set up for batch.
Menu diagrams A.10 External input A.10 External input The value showing totalizer 1 on the display is frozen for as long as the digital output is activated. However, totalizer 1 continues counting, and when the digital input is released, the value on the display again follows totalizer 1.
Menu diagrams A.11 Sensor characteristics A.11 Sensor characteristics Error status (level or number) on an output is updated only at the time the error status changes (occurs or disappears). If P40 is suppressed after it has been detected (at power up), the out- put does not change state.
Menu diagrams A.13 Service mode A.13 Service mode Signal suitability is a level from 0 to 9 of the electrode measured voltage. Level 0 is equal to the limit value that is set for empty pipe error detection, and level 9 is the best signal measured. If digital output is set to pulse (standard).
Menu diagrams A.14 Operator menu setup A.14 Operator menu setup MAG 6000 I / MAG 6000 I Ex de transmitter Operating Instructions, 04/2016, A5E02083319-AG...
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Menu diagrams A.14 Operator menu setup When selecting Batch amount for upper line, the upper line is initially blank. The amount done may not appear until the batch is started. 'Text' means that the text for the chosen measured value is shown. For example, if text is chosen in line 2 and flow rate is chosen in line 3, the text "Flow rate"...
Menu diagrams A.16 Add-on communication module A.16 Add-on communication module Example: HART Note Burst mode is not available with HART communication MAG 6000 I / MAG 6000 I Ex de transmitter Operating Instructions, 04/2016, A5E02083319-AG...
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Menu diagrams A.16 Add-on communication module MAG 6000 I / MAG 6000 I Ex de transmitter Operating Instructions, 04/2016, A5E02083319-AG...
Factory settings B.5 60 Hz Dimension dependent batch and pulse output settings 60 Hz Dimension dependent batch and pulse output settings 60 Hz Dimension dependent factory settings MAG 1100, MAG1100F, MAG 3100, MAG 3100 P and MAG 5100W with ½" NPT cable glands Volume/pulse or batch quantity MAG 5100 W (Order no.
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Factory settings B.5 60 Hz Dimension dependent batch and pulse output settings Volume/pulse or batch quantity MAG 5100 W (Order no. 7ME6520) MAG 1100, MAG 1100 F, 5100 W (Order no. 7ME6580) MAG 3100, 3100 P mm (inch) US G min. US G max.
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Factory settings B.5 60 Hz Dimension dependent batch and pulse output settings MAG 6000 I / MAG 6000 I Ex de transmitter Operating Instructions, 04/2016, A5E02083319-AG...