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•Remove
the
mounting bolt, and take off
the rear
brake
light
switch and its spring.
•Remove the mounting bolt and
lockwasher,
and take
off
the right footpeg.
•Loosen the clamp on the breather
hose,
and pul
l
off
the
hose.
A. Breather Hose
•Remove
the
mufflers (Pg.
44).
•Remove the upper bracket bolts (3) and nuts
(3),
and
take off the upper brackets.
A. Upper Bracket
•Jack or lever the engine up slightly
to
take the weight
of
the
engine mounting bolts.
•Remove the
front bracket
bolts (3) and nuts (3), and
take off the front brackets.
A. Front Bracket
•Remove the
rear
bracket bolts
(2),
upper
engine
mount·
ing
bolt and
nut,
and
take
off
the
rear
bracket.
DISASSEMBLY-ENGINE REMOVED 71
•Finally remove
the lower
engine mounting bolt and
nut.
A.
Rear Bracket Bolts
B. Upper Engine Mounting Bolt
C.
Lowe,r/
Engine
Mounting Bolt
•Make sure
that t
he
following cables and
leads
are
properly
positioned
on the engine or
frame
so that
they will not be damaged during engine
removal:
starter motor lead, contact breaker lead, alternator
lead, crankcase ground
lead,
rear brake
light
switch,
clutch
cable, and throttle
cables.
•Lift up
the
engine unti
l
the
bottom of the engine clears
the frame,
and move the
engine out
to the right.
Installation:
•Mount
the
engine
on
the
frame from
the
right side.
•Install
the
front brackets, upper brackets,
and rear
bracket.
Do not tighten
the
bolts yet.
Place the
ground lead terminal under
the
rear
bracket
bolt
head.
•Lifting
up the
engine so that
the
mounting
bolt
threads
do not
get damaged,
insert t
he
four
engine mou nting
bolts.
Put
on
the nuts.
eTighten
the
bracket bolts to 2.4 kg-m
(17.5
ft-lbs) and
the engine mounting bolts
to
3.0
kg·m (22
ft-l
bs)
.of
torque.
•Install
the
mufflers (Pg.
44).
•Fit the
breather
hose onto the breather
cover
and air
cleaner housing, and tighten the
clamp.
•Install
the right
footpeg, bolt, and lockwasher.
•Insert the bolt into the
crankcase
with the
ground lead
terminal
under the
bolt
head.
Tighten the bolt.
A. Ground Lead

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   Also See for Kawasaki Z250 1981

This manual is also suitable for:

Kz350 1981

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