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60 DISASSEMBLY-ENGINE INSTALLED
•Push the starter
motor
back into
position
with the
pinion
on
the
motor meshed with
the
idler
gear.
•Connect the starter
motor
lead
to the
terminal with
its
lockwasher
and
nut. Do
not tighten the nut yet.
•Apply
a
non-permanent
locking
agent to the starter
motor mounting
bolts, and
tighten the bolts to 1.0
kg-m (7 ft-lbs) of
torque.
•Tighten
the starter motor
terminal nut,
and
slide
back
the
rubber boot.
•Ir.stall the
camshaft
chain tensioner cap and
O
ring.
•Slide
the carburetors
back into place,
and tighten
the carburetor
holder clamp
screws
(2).
•Check
that
the knock pins (2)
are
in
place, install
the
left engine cover
using
a
new gasket,
and
tighten
its
screws
(9).
•Connect
the alternator
leads.
•Install the
engine sprocket
cover (Pg. 54).
•Check
the
oil level (Pg. 21}, and add more
if
necessary.
Disassembly:
•Remove
the bolts
:R
,
lockwashers
Q
5.
! ,
washers (34~,
and
O
rings
@
(2
ea),
and pull
off
the
end
covers
1
_
2 .
)
,Ci2;
.
•Remove the
toothed washer r.i
D
,
shims
(5~, and
resin
washer
from the
pinion side.
•Remove the
shim
@
, and
resin
washer
j
from the
terminal
side.
•Remove
the
screw
@
which connects
the
brush
lead
ro
to the
end
cover.
A. Brushes
B. Screw
C. Terminal Bolt
•Remove
the terminal
nut@,
lockwasher
rlJ;
,
flat washer
@
,
large
resin
washed))
, and
small resin
washer
~i?
)
,
and
pull out the terminal
bolt
assembly from the
end
cover.
•Remove
the O
ring
(i}
,
collar
JJ,
,
resin
washer
j})
, flat
washer,
and
brush
I
ead from
the
bolt
Assembly Notes:
l.
Replace
any
O
rings that
are
deteriorated
or damaged
with new ones.
2. Install the terminal
side end
cover, while holding
the
brushes
with a
suitable.
tool
to fit the
brushes on
the
segments.
A. Brushes
B. Segments
3. Align
the lines on
the
end covers
with
the
lines on
the
housing.
A.
Lines
CONTACT BREAKER
Removal:
•Pull off
the left spark plug lead
.
•Remove the
screws
(2)
and
take
off
the contact breaker
cover
and
gasket.
•Remove
the contact breaker base
screws
(2).
Each
screw
has
a
lockwasher and
flat washer.
A.
Base Screws
C. Contact Breaker
B. Terminal Nut

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   Also See for Kawasaki Z250 1981

This manual is also suitable for:

Kz350 1981

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