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Table of Contents
A.
Footpeg
B. Shift Pedal
•Remove the clamp bolt and take off the
shift pedal.
•Remove the screws
(4}, and
pull off
the
engine
sp rocket
cover.
•Remove the
cotter
pin
,
and
free
the
cl
utch
inner
cable
tip
from
the
clutch
release
lever
and engine sprocket
cove
r.
A. Release Lever
C. Inner Cable
B. Cotter Pin
D. Spring
Installation:
•Feed
the
clutch
cable
th rough the engine
sprocket
cover
and
spring,
and
fit
the tip
of
the inner cable
into the
clutch release
lever.
•Using
a
new
cotter
pin,
secure the cable
tip
to
the
release
lever.
•Make su re
that the
engine sprocket cover
knock
pins
(2) and clutch push rod
are
in
place, and fit
the engine
sprocket cover.
•Tigh ten
the
engine
sprocket cover
screws
(4).
I nstal
I
the le
ft
f
ootpeg
using
the bolt
and
lockwasher.
•Mount the shift pedal
with
the front of
the
pedal
slightly
below
the shaft. Insert
the
bolt
and
tighten
it securely.
•Check
the
clutch, and
adjust if
necessary
(Pg. 20}.
CLUTCH RELEASE
Removal:
•Remove the engine
sprocket cover
(Pg. 54}.
•Remove the
clutch
release lever
and steel
ball
assembly.
DISASSEMBLY-ENGINE
INSTALLED
55
•Unscrew the
clutch
adjusting
cover.
•Remove
the dutch
adjusting screw
locknut,
and pull
out the
adjusting screw and
ball
ramp
plate.
A. Ball Ramp Plate
Installation:
•Wash
and
clean
the
clutch release
lever,
steel
ball
assembly,
and ball
ramp
with
a
high flash-point
solvent.
Dry
and
lubricate them
with
grease.
•Install
the
adjusting
screw and
ball
ramp
plate,
align
ing
the ridge
on the
engine
sproc
ket
cover
with
the
groove
in the
ball
ramp plate.
A. Fit the ridge and the groove.
•Install
the adjusting screw
locknut,
finger tight.
•Install the
steel ball
assembly.
•Apply
grease to the
grease
seal,
and install
the
clutch
rel
ease lever.
•Instal
l
the
engine
sprocket
cover
{Pg.
54) and ad
just
the
clutch
(Pg. 20).
ENGINE SPROCKET
Removal
:
•Remove
the
engine
sprocket cover
(Pg.
54).
Removal
of
the
clu
tch cable from
the
cover is
not
necessary
.
•Remove
the drive
chain
(Pg.
97)
.
•Straighten
the side
of the
splined washer that
is ben
t
over
the
side
of
the engine sprocket
nut.
•Using the engine sprocket holder
(special tool)
to hold
the
engine
sprocket
steady, loosen the
engine sprocket
nut. Remove
the nut
and
splined
washer.

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Table of Contents

   Also See for Kawasaki Z250 1981

This manual is also suitable for:

Kz350 1981

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