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Table of Contents
54 DISASSEMBLY-ENGINE INSTALLED
A. Piston Ring Pliers (57001-115)
Installation:
NOTE:
If
the piston
is
replaced
with
a
new one,
check
that the
piston to
cylinder clearance
is
within
the
spec-
ified
value
(Pg.
128)
.
Also, check
the
piston to
piston
pin
clearance whenever
a
piston or
piston
pins
is
replaced
(Pg.
130).
•Install
the piston
rings with
che
"T" mark
on each
ring fac
ing
up.
Do not mix
up
the
top
and
second
rings.
The
top ring is chrome
plated and the second
ring
is
stepped around the lower side.
Piston Rings
Top
Ring
!
2nd
Ring
"T" Mark
•Apply engine
o
il to
the
piston pins, and install the
piston and piston pins.
The
arrow on the
top
of
each
piston must point
toward
the front
of
the engine.
A. Arrow
B.
Front
•Fit
a new piston
pin
snap ring
into the side of each
piston,
taking care not to
compress
it
too
much. Check
that
the
other
snap rings arc
in place.
~~~
JJ@
~~g
n~:
r:~:~e~~~ s~~~
r~:fs~rm~d
sn~~
removal, and
it
may
slip out and score
the
cylinder
wall.
•Install the
cylinder
block
(Pg.
52).
•Install
the
cyli
nder
head (Pg.
48).
Install
the
camshaft (Pg.
47).
•Adjust the camshaft
chain
(Pg. 16),
and
install
the
camshaft
chain
tensioner
cap ar.d
O
ring.
•Install
the
cylinder
head
cover
(Pg.
44).
•Adjust
the
valve clearance
(Pg.
16).
•Adjust
the
ignition
tim
ing (Pg.
12).
Install
the
carburetors
(Pg.
39}.
•Instal
l
the
mufflers
(Pg.
44}.
•Install the
fuel
tan
k
(Pg.
39).
ENGINE SPROCKET COVER
Removal:
•Remove
the
mounting
bolt
and lockwasher, and take
off the left rootpeg.

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   Also See for Kawasaki Z250 1981

This manual is also suitable for:

Kz350 1981

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