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Table of Contents
•Remove
the
mufflers
(Pg. 44).
•Remove the cylinder
head
cover
(Pg.
44).
•Remove the
camshaft
(Pg.
4
7).
•Stuff a piece of
clean
cloth
into the cylinder head
hole
so that no parts or dirt
will
fall into
the
cylinder
block.
•Remove
the
cylinder
head
nuts
(8)
.
•Pull off the cylinder
head.
If
necessary,
use
a slot.
screwdriver
in the pry points provided under the
cylinder head.
~I~[}
~f~ ~~:
h:~~~:;nh:~~r~~~;e~~o
:~~
result in cylinder block damage.
Cylinder Head Pry Points
•Use a
screwdriver
or wire
to
keep
the cam
chain
from
falling down
into
the cylinder
block.
Installation:
•Using compressed air,
bl
ow
out any particles that may
obstruct
the oil passages.
A.
Oil Passages
•Make sure that
the gasket, knock pins (2),
and
O
rings
(2)
are properly in place.
DISASSEMBLY-ENGINE
INSTALLED
49
A. Gasket
B. Knock Pins
C. 0 Rings
•Before installing the cylinder
head,
pull
up the
cam-
shaft chain and feed it through
the
cylinder head
hole.
•Install the cylinder
head.
Use a screwdriver or wire to
keep the chain
from
falling down into
the cylinder
block.
•Stuff a piece of cloth
into
the cylinder
head
hole
so
that
no
parts
or dirt
wil
l
fall
into the
cylinder block.
•Put on
the
cylinder
head
nuts (8). At
first tighten
the
nuts
to
about 2.0 kg-m
(14.5 ft-lbs), then
tighten
them to
2.5
kg-m
(18.0
ft-lbs) of
torque.
Follow
the
nut tightening order
embossed on
the
cylinder head.
Cylinder Head Nuts Tightening Order
•Install
the
camshaft
{Pg.
47).
•Adjust the camshaft chain
(Pg.
16),
and install the
camshaft chain
tensioner
cap and
O
ring.
•I nstall
the
cylinder
head
cover
(Pg.
44).
•Adjust
the
valve
clearance
(Pg.
16).
•Adjust the
ignition
timing
(Pg. 12).
• Install the
carburetors
(Pg.
39).
Install
the mufflers
(Pg.
44).
•Install the fuel
tank
(Pg.
39).

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   Also See for Kawasaki Z250 1981

This manual is also suitable for:

Kz350 1981

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