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A. Pinion Holder
B. Grease here.
•Connect the tachometer
cable and tighten
the
cable
nut.
•Install the
upper
brackets
and
tighten the
8 mm bolts
to 2.4 kg-m (17.5 ft-lbs) and
the l O
mm bolt to 4.0 kg-m
(29
ft-lbs).
•Install the
horn
and connect the
horn
leads.
•Connect the ignition
coil
leads and contact breaker leads.
•Adjust
the
ignition
timing
(Pg.
12).
•Install the valve adjusting caps, contact breaker
cover,
and
alternator
cover.
•Insert the
spark
plugs
and tighten them
to 2.0
kg-m
(14
. .5
ft-lbs)
of torque.
Connect
the
spark plug
leads.
•Install
the
fuel
tank
(Pg.
39).
CAMSHAFT
Removal:
•Remove
the
fuel tank
{Pg. 39).
•Remove the
cylinder head
cover
(Pg.
44)
.
•Remove the chain tensioner
cap with
O
ring,
loosen
the
locknut,
and
remove the
chain
tensioner
assembly from
the
cylinder block.
A. Chain Tensioner
B. Locknut
•Pull out the camshaft chain guide
from
the front
of the
engine.
DISASSEMBLY-ENGINE
INSTALLED
47
A. Camshaft Chain Guide
•Using a
14
mm
wrench
on
the crankshaft
to
hold the
camshaft
steady, remove the camshaft
sprocket bolts
(2).
•Slide the sprocket off
its position on the camshaft, and
slip the chain off
the
sprocket.
rr
~~
Always pull the camshaft chain taut
while
~A~~~
turning the crankshaft when
the
camshaft
chain is loose. This will prevent the lower part of the
chain from snagging on the crankshaft.
•Remove
the camshaft
and
camshaft sprocket. Use a
screwdriver or
wire
to
keep the chain
from
falling down
into the cylinder block.
A. Camshaft
B. Camshaft Sprocket
Installation:
•Apply engine
oil to the cam parts,
tachometer
gear, and
cylinder
head journals.
If
the cylinder
head
and/or
camshaft is
rep laced with
a
new one,
apply
a small
amount of
molybdenum disu lfide
grease in place of
engine
oil.
.
.
.
•Turn
the
crankshaft counterclockwise
un til
the
line
(TDC
mark)
near
the mark "1"
or
"L
''
on lhe
rotor
is
aligned with
the
mark
on
the
left
engine
cover: Pull
the camshaft chain taut during
crankshaft
rotation to
prenvet
the
chain
from snagging.

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   Also See for Kawasaki Z250 1981

This manual is also suitable for:

Kz350 1981

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