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Table of Contents
•Pu
ll
off
the
spark
plug
leads and
remove
the
spark
plugs.
•Disconnect
the leads
from
the
ignition
coils
and
contact
breakers.
•Remove
the upper bracket bol ts
(3) and
nuts
(3),
and
take
off
the
upper brackets.
A. Upper Bracket
•Disconnect the
horn
leads
from the
horn
body.
Remove
the mounting
bolts
(2)
and
lockwashers
(2),
and re-
move the
horn.
•Disconnec
t
the
t
achometer
cable from
the
cylinder
head
cover.
Remove the
bol
t
and
tachometer
pin ion
holder stop.
Pull
out
the
tachometer
pinion
holder
and
pinion.
A.
Bolt
B.
Stop
Remove the
valve
ad justing
caps
( 4)
.
A.
Valve Adjusting
Caps
DISASSEMBLY-ENGINE
INSTALLED 45
•Remove
the
alternator
cover.
•Remove
the
contact
breaker
cover
and gasket.
•Remove the mounting
screws (2) and
take
off
the
contact
breaker
mounting plate.
Using a H
mm wrench
on the crankshaft
to
hold
the
cam
sh
aft steady,
I
oosen
the bol
t
on the camshaft.
Remove
the
bolt,
flat
washer,
and
timing advancer.
A.
Timing
Advancer
B. Bolt
C. Flat Washer
•Remove
the 8
mm
bolts
(8)
and 6
mm
bol ts
(6)
from
the
cylinder
head
cover.
Remove
the cylinder
head
cover.
•Pu
ll
the
oil
seal
off the
camshaft.
•To
remove
a
left
rocker arm; pu
ll
out
the
rubber
plug
and pull o
ut the
roc
ker
shaft
using a
6
mm bolt.
A.
Rocker
Shaft
B.
Rocker
Arm
•To
remove a right
roc
ker
arm;
remove
the
bolt
and
copper
washer,
pull
out the
rubber
spacer,
and
pull
ou
t
the rocker
shaft
using
a
6
mm bol t.
Installation:
•If
the roc
ker
shafts
are removed
from
the cylinder
head
cover, repeat
the following two steps.
oApply a small
amount
of
molybdenum disulfide
grease
to
the rocker
shaft,
insert the shaft
through
the left
rocker
arm,
and
fit the
rubber plug
into
the
cyli nder
head
cover.
oApply
a
small
amount
of moly
bdenum disulfide grease
to
the
rocker
shaft, insert the
shaft
through
the
righ
t
rocker
arm
,
insert
the rub
ber spacer,
and
install
the
bolt and
copper
washer. Tighten
the bolt
td
4.0
kg-m
(29
ft-lbs}
of
torque.

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   Also See for Kawasaki Z250 1981

This manual is also suitable for:

Kz350 1981

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