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Table of Contents
44 DISASSEMBLY-ENGINE
INSTALLED
3. Before
installing the float,
insert
the tang on the
tloat plate through the clip
on
the
valve needle.
This
helps
valve needle work properly.
A.
Tang
MUFFLERS
Removal:
B.
Clip
•Loosen
the
clamp
bolts
(2)
on
the
muffler
connecting
pipe.
A. Clamp Bolts
B.
Connecting Pipe
•Remove
the exhaust
pipe
holder nuts and slide both
holders off the
cylinder
head studs.
Remove
the
split keeper.
A.
Exhaust Pipe Holder
B. Split
Keeper
•Remove the rear
footpeg
mounting nuts
and flat
washers.
Pu
ll
out
the
rear
footpegs and
remove both
mufflers
together.
A. Footpeg Mounting
Nut
Installation:
•Check the gaskets
at
the exhaust
ports
and on
both
ends of the connecting pipe for damage or
deteriora-
tion
.
Replace
them if
damaged.
•Install
the connecting
pipe
on
one
of the muffle rs.
This
muffler
is installed first
.
•Slide each exhaust pipe holder
onto
the
exhaust
pipes
so
that the
stepped portion
around
the inside
hole
of the
holder
faces
the
exhaust
port
of
the engine.
A. Stepped Portion
•Fit the
gasket
and exhaust
pipe
into the
exhaust port,
and
loosely fasten the muffler
to the
frame
with a
rear
footpeg,
flat
washer,
and
nut.
•Fit the
gasket and the other exhaust pipe into the
exhaust port, connect the muffler to
the
connecting
pipe, and
install the rear
footpeg.
•Fit
the
split keeper
into
place with
its flange facing
outward.
Install the
exhaust pipe
holders
tightening
the nuts
evenly
to avoid an exhaust leak.
•Tighten
the
rear footpeg mounting
nuts.
•Tighten the clamp
bolts
on
the
connecting
pipe.
•Check for
exhaust le<tks
and
correct if necessary.
CYLINDER
HEAD COVER, ROCKER
ARM
Removal:
•Remove the
fuel
tank
(Pg.
39).

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Table of Contents

   Also See for Kawasaki Z250 1981

This manual is also suitable for:

Kz350 1981

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