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Disassembly Torque And Locking Agent; Carburetors; Camshaft Chain Tensioner; Piston, Piston Rings - Kawasaki Z250 1981 Service Manual

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294 SUPPLEMENT-1982 KZ305B
•Check the tension again, and readjust
if
necessary.
•Insert
a
new
cotter
pin through the axle
nut and axle,
and
spread its
-ends.
•Tighten the
rear torque link nut to
·
the
specified
torque.
I
WARNING
• If the axle and torque link nuts are not
..,. _ _ _ . .
_ securely
tightened,
an
unsafe riding
condition may result.
•Check the
rear brake play.
Drive
Belt Wear:
Wear Inspection
•Visually
inspect
the
belt
for
wear.
*If
t
he
nylon fabric facing of
an
y
portion
is worn
off,
and the
polyurethane compound
is
exposed,
replace
the
drive belt
immediately
with a
new
one.
When-
ever the
belt
is replaced,
inspect
the engine and
rear
pulleys, and
replace t hem if
necessary.
Drive Belt Construction
1.
Polyurethane Compound (Black)
2. Kevlar
Tensi
le
Cord
(Yellow)
3.
Nylon
Fabric Facing
(White)
I
WARNING •
1.A
belt worn
past
the nylon fabric
.
facing must be replaced. Such a worn
belt
may
cause
a
serious
accident.
2. The drive system
is
designed for
use
with the standard
belt.
For maximum
strength
and
safety, the standard
belt must
be
used
for
replacement.
Table
N53
Standard Belt
Make
Size
-
-
Gates
14 mm
Pitch
x 35 mm Width
x
121
Teeth
Disassembly
TORQUE AND
LOCKING
AGENT
Refer top. 246, noting
the
fo llowing
.
1. Cross
tighten
the clutch spring
bolts
evenly
to
8.8
N-m 10.9 kg·m,
78
in-lb)
of torque.
2. Tighten the
engine
pu lley
nut
to
69
N-m
(7.0
kg·m,
51
ft-lb)
of
torque.
3. Tighten
the
rear
pulley
nut
to 29
N-m
(3.0
kg-m,
22
ft-lb)
of torque.
CURBURETORS
The
procedu
res
for the
1982
KZ305-B1 arc the same
as those for the
1981 KZ305-A
1.
Refer
to p.
246.
The
procedures for
the
following
th ree
items
are
the
same
as
those
for the 1981 Z250-A3. Refer
to
the
sup-
plement
for
t
he l
98l Z250·A3.
oCAMSHAFT
CHAIN
TENSIONER
(See p.223)
oPISTON, PISTON
RINGS
(Seep. 224)
oTRANSMISSION
(Seep.
225)
CYLINDER HEAD COVER, ROCKER ARM
The procedures
for
the 1982
KZ305-Bl
are the
same
as
those
for
the
1980 Z250-A2.
Refer top.
184.
The
procedures
for the
fo llowing two
items arc
the
same as
those
for the
1981 KZ305-A
I
.
Refer to
the
supplement
fo
r
the
198'1
KZ305-A1.
oFRONT
WHEEL (Seep. 247)
o
FRONT
BRAKE
(Seep. 250)
T he
procedures
for the
fo
llowing
two
items
are
t
he
same as those for the
1980
Z250-B
1.
Refer
to
t
he
supplement for
the
1980
Z250-B
I
.
oRIM
(Seep. 205}
oSPOK
ES
(Seep. 206)
ENGINE
PULLEY COVER
Remove and
install the
engine pu lley cover
referring
to
"ENGINE SPROCKET COYER"
in
the supplement
for
the
1982
Z250·A4.
Refer
to p.
272.
The
procedures
for
the
following
three items
are
the
same
as
t
hose
for
the 1982
Z250-A4.
Refer to
t he
supplement for
the
1982 Z250·A4.
oCLUTCH
RELEASE (Seep. 272)
oRIGHT
ENGINE
COVER (Seep. 274)
oCLUTCH (Seep. 274)

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