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Right Engine Cover; Clutch - Kawasaki Z250 1981 Service Manual

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Table of Contents
274 SUPPLEMENT-1982 Z250A
RIGHT ENGINE COVER
Removal:
•With
the motorcycle
on its
center
stand,
place an
oil
pan beneath the engine, and
remove
the
engine
drain
plug to drain out
the
oil.
• Remove
the
clutch
release
assembly (p.
2
72)
.
•After
draining the oil,
insert
the drain plug
with
its
gasket
and
tighten
it
to 29N-m
(3.0kg-m, 22ft-lb}
of
torque.
Remove
the mounting bolt
and lockwasher, and take
off the right
footpeg.
•Remove the
screws (14) and pull off
the right engine
cover
and gasket.
A.
Right Engine
Cover
Installation:
•I nstall
a new right engine
cover
gasket.
•Make
sure
that
the
two
knock pins are
in
place,
and fit
the
right
engine cover on the crankcase.
•Insert the
screws
( 14)
and tighten
them
sccu
rely.
•Install the right footpeg,
bolt, and
lockwasher.
•Install the
clutch release
assembly
(p. 273).
Fil
l
the engine with
correct
amount of oil.
CLUTCH
Removal:
•Remove the
right
engine cover (p. 274).
• Remove
t
he
clutch spring bolts
·F
,
washers
il
, and
springs
' 1
);
(5 ea).
A.
Bolt
B.
Washer
C.
Spring
• Remove
the
spring plate
fjz,
,
ball bearing
E
,
and
spring plate
pusher
< iii
.
A.
Spring plate
C. Spring plate
Pusher
B. Ball
Bearing
•Remove
the
friction plates
,
.
t
(7)
and steel plate
}
,
(6).
•Straighten
the
part
of t
he
toothed
washer
8
that is
bent
over the
side
of
t he
clutch
hub
nut
9
.
•Using the clutch
holder
(special
tool
)
to
hold
t
he
clutch
hub
steady, loosen the clutch
hub
nut, and
remove
t he
clutch
hub nut
and
toothed
washer.
A.
Clutch Holder
(57001-305)
•Pull off
the clutch
hub
.5'
,
thrust
washer
4
,
clutch
housing
·.~
, sleeve
:t
,
and spacer
'
1
.
Installation:
Pull
the spacer
and
sleeve on
t
he drive
sharr.
•Apply
engine
oil to the clu tch
gear
and in
the
clutch
housing
hub.
•Fit the clutch
housing
so
that the
clutch housing
gear
meshes with the primary gear.
•Put on the thrust washer
and
clutch
hub.
•Put on
the
toothed washer so
that its
tooth fits
into
the hole
in the
clutch hub. Screw on the
clutch hub
nut

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Kz350 1981

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