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260 SUPPLEMENT-1981 K2305C
Installation:
• Apply a little grease
to
the
inside surface of the
hole in
the
coupling
where the rear hub
fits.
•Check
to
see that
the coupling rubber
damper
@
is
fitted in the
rear hub.
•Insert the
axle
from the right
side through
the right
chain
adjuster, spacer
(?))
,
brake panel
(?J)
,
coupling
sleeve
1t
,
coupling collar
{6)
,
and left chain
adjuster.
•Install the axle nut on the
ax
le
a few
turns.
•Slip the rear wheel
into the end of
the swing arm.
Fit
the
drive chain onto
the
rear
sprocket and
install
the drive
chain master
link and
clip
.
The
direction of
the master link clip
should be as shown in
Fig
G 25.
• Fit the
brake
rod
joint to the
cam lever.
•Install
the spring
on
the end of the brake
rod, fit
the
rod
through the joint, and
screw on
the adjusting nut.
•Insert the torque link bolt into the brake
panel, and
install the
torque link,
lockwasher,
and
nut finger
tight.
Adjust the drive
chain (Pg.
24).
•Adjust
the
rear
brake (Pg. 193).
•Check the rear
brake light
switch
and adjust if
nec-
essary (Pg.
26).
Rear Brake Disassembly:
[ WARNING
I
Brake . linings contain asbestos fi.ber
.
..,.
- - - - • - Inhalation of asbestos may cause serious
scarring
of the lungs and may promote other internal
injury and illness, including cancer. Observe the follow·
ing precautions when handling brake
linings:
1.
Never blow brake linings dust
with
compressed air.
2.
If any components are to be cleaned, wash
with
detergent,
then immediately discard the cleaning
solution
and
wash
your hands.
3. Do
not grind
any brake lining material unless a
ventilation hood is available and properly used.
Remove the brake
panel (26.'
from the wheel.
• Using
a
clean cloth
around
the linings
to prevent grease
or oil from getting on
them, remove
t
he
brake
shoes
i _
NJ
),
by
pulling
up
on the
center
of the
linings.
A.
Brake Shoes
B. Springs
Remove the
springs
'~5.
;
,
·~
l
(2)
to
separate the two
brake
shoes.
• Mark the
position
of
the
cam lever
' .
) )
so
that
it
can be
installed later in the
same
position.
Unbolt
and remove the cam
lever,
brake lining wear
indicator
[28;
,
dust seal
t'
?
J.:
, and camshaft
@
,
.
Rear Brake Assembly:
• Lubricate
the brake parts
(Pg.
210).
•Put the
camshaft
back into the panel.
Fit
the
springs onto the
brake shoes,
and wrapping
a
clean
cloth around the
linings
to prevent
grease or oil
from
getting on
them,
install
the
shoes
on
the brake
panel.
Fit
the dust
seal and the indicator
on
the serration
so
that
it
points
to
the extreme right of
the USABLE
RANGE.
A. Indicator
•Install
the cam
lever
in its
original position
on
the cam-
shaft,
and
tighten
its
bolt
Wheel Coupling Disassembly:
•Straighten the
bent portions
of
the
double
washers
(4)
(2).
•Remove
the rear sprocket
nuts
C
~
)
(4)
and double
wash·
ers
to separate the rear sprocket
C
~
and wheel coupling
(j~
A.
Sprocket Nut
8. Double Washer

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   Also See for Kawasaki Z250 1981

This manual is also suitable for:

Kz350 1981

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