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Front Brake; Rear Wheel, Brake, Coupling; Rim; Spokes - Kawasaki Z250 1981 Service Manual

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Table of Contents
250
SUPPLEMENT-
1981 KZ305A
• Put the distance collar into the hub.
• Install the left side
bal
l
bearing using the
same
special
tools, and install
the
circlip.
Install
a new grease
seal
using a outer driver, inner
driver and bearing driver holder (special tools: P /N
57001-1145, 1138, 1132). Press the seal so that the
face of the seal is level with
the
surface of the front
hub.
•Install the cap using the screws (2)
.
• Install the speedometer gear drive fitting
it
in the hub
notches, and install the circlip.
•Place
the
disc on the hub, and install the plate in
place.
The plate must be installed with the protruding side
facing out.
A. Plate
B. Speedometer Gear Drive
•Tighten
the
disc mounting bolts (4)
to
3.0 kg-m
(22 ft-lbs) of
torque.
•After
installing
the disc, check the disc
runout
(Pg.
150).
•Install the speedometer gear housing
so
that it
fi
ts
in
the speedometer gear drive notches.
•Install the collar on the right side of the hub.
•Completely clean off any grease that has gotten on
either side of the disc with a high flash-point
solvent.
Do not use one
which
will
leave
an oily residue.
FRONT BRAKE
The procedures are the same as those for the 1981
Z250-A3 with the following exception. See
Pg.
227.
1.
Tighten the
parts
related
to disc brake to the torque
shown on Table
N26.
Table N25
Carburetor
Specifications
-
Main Jet
Air Jet
Type
Primary
Primary
Secondary
Pi lot
Main
CV32
#62
#85
#120
#
150
Table N26 Disc
Brake
Torque
Bleed valve
0.80
kg-m
69 in-lbs
Brake lever pivot bolt
0.30 kg-m
26 in-tbs
Brake lever pivot
bolt
0.60 kg·m
52 in-lbs
locknu
t
Caliper holder shaft bolts
1.80
kg-m
13.0 ft-lbs
*Caliper mounting bolts
4.0 kg-m
29 ft-lbs
Disc mounting bolts
3.0 kg-m
22 ft-lbs
Fitting
(ban jo)
bolts
3.0
kg-m
22
ft-lbs
*Master
cylinder clamp
0.90 kg-m
78
in-lbs
bolts
*
:
Retorque these parts according
to
Periodic
Mainte·
nance Chart
(Pg.
244)
The procedures for
the
following three items
are
the
same as those for
the
1980
Z250-Bl.
Refer
to
the
supplement
for
the
1980
Z250-B
1.
oREAR
WHEEL,
BRAKE,
COUPLING
(See Pg. 202)
oRIM
(See Pg. 205)
oSPOKES(See Pg. 206)
Maintenance
The following two items are
the
same as
those
for
the
1980
Z250-A2. Refer to
the
supplement for the
1980
Z250-A2.
oROCK
ER
ARMS, SHAFTS (See Pg. 185)
oCAMSHAFT
(See
Pg.
185)
The following fou
r
items
are the same as those for
the
1981 Z250-A3. Refer to
the supplement
for the 1981
Z250-A3.
oCAMSHAFT CHAIN, GUIDES, TENSIONER
(See Pg. 230)
oCYLINDER HEAD, VALVES (See Pg. 230)
oSWING ARM (See Pg. 232)
olGNITION SYSTEM (See Pg. 232)
CARBURETORS
Refer to Pgs. 115~119, noting the following.
1. Carburetor specifications are shown on
table
N 25.
Pi lot
Pi lot
Service
Secondary
Main
Jet
Screw
Fuel
Level
Left
#70
2l
1.5
-
3.5
Right# 50
#35
4
turns out
mm

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