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Kawasaki Z250 1981 Service Manual Page 255

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• Pull out
the speedometer
gear
(§)
.
•If it is necessary to remove the speedometer cable
bushing
{
1
)
or speedometer pinion
@
,
first
dri
ll
the
housing
through
the
pin
(?.) using
a 1 mm drill
bit.
Drill
the
housing from the gear side using
a 2
mm drill
bit.
• Using a suitable tool,
tap
out
the
pin, and
then
pull
out
the speedometer cable bushing and pinion.
NOTE: It
is recommended
that
the
speedometer gear
housing
is
replaced
as an assembly rather than repairing
the components.
Assembly Notes:
1. Replace
the
grease
seal with
a new one. Apply a
little
grease
to
the
seal.
Install it using a suitable
driver so that the face of the seal is
level
with
the
surface
of
the housing.
2. After inserting
a
new
pin, punch the
housing
hole to
secure the pin
in
place.
3. Regrease the speedometer gear.
4. Install the speedometer gear housing
so that
it
fits
in the speedometer
gear
drive notches.
Front Hub Disassembly
(including disc removal):
• Pull the
speedometer
gear housing
@
and col1ar
(2})
off the front hub.
• Remove the screws
@
(2)
with washers, and take the
cap
(2
})
off
the
right side of the
hub.
• Using a hook, pull
out the
grease seal
tj}.)
and remove
the circlip
(2])
A. Grease Seal
-
Remove the bolts
ft
(4),
plate
0);,
and disc
:iJ
off
the
left side.
• Remove the
circlip
ti};
and speedometer gear drive
0
.§' ;
.
• Insert
a metal rod
into the
hub
from
the left side,
and
remove
the bearing
(?J
on
the
right side by tapping
evenly around
the
bearing
inner
race. The
distance
collar
1
.t
wi
ll
come
out
with
the
bearing.
SUPPLEMENT-1981 KZ305A 249
Bearing Removal
1.
Metal
Rod
3. Distance Collar
2.
Front
Hub
4. Ball Bearing
Insert
the metal
rod into
the
hub
from the right
side,
and
remove
the other
bearing
'\;;
by
tapping evenly
around
the bearing inner race.
Front Hub Assembly:
Inspect
the bearings and replace
if
necessary
(Pg.
143}.
• Lubricate the ball bearings
(Pg.
143).
• Before installing
the wheel
bearings, blow any
dirt
or
foreign particles out of
the hub
with compressed air
to
prevent contamination of the bearings.
• Install
the right
side ball
bearing
using the outer driver,
inner driver,
and
the
driver
holder
(special
tools).
Press the
bearing
until it
stops
at the bottom of
the
hole.
A. Driver Holder (57001-1132)
B. Outer Driver(57001·1145;<i>42 x<i>47)
C. Inner Driver (57001-1135;
<p
15)

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Kz350 1981

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