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Table of Contents
Install
the lockwasher,
and
nu
t
on the
bolt,
and
install
the
lockwasher
and nut
on the stud on
the
brake
panel.
Fi
nger tighten the nuts.
•Center the brake
panel assembly
in the brake
drum.
This
is done by tightening
the
axle lightly,
spinning
the
wheel, and pulling
the
brake
lever fo
rcefu lly.
The
partially
tightened axle allows
the brake panel
assemb·
ly
to
center
itself
within
the brake
drum.
NOTE
:
This
procedure
can
prevent
a
soft,
or "spongy
feeling"
brake.
• Holding
the axle
with an open
end
wrench so
that it
does
not
turn,
tighten the axle
nut
to
6.0
kg
m
(43
ft·
lbs)
of
torque.
• Tighten
the
torque link
nuts
to 3.0
kg·m
(22 ft-lbs)
of
torque,
and
insert
t
he
torque
link
cl
ips.
Insert
the speedometer
inner
cable
in to
the front
brake
panel
while
turning
the
wheel
so
that
the
inner cable
end will seat in the
speedometer pinion gear.
• Install
the speedometer cable retain ing
bolt and
washer.
Attach the brake
cable,
brake cable
joint, and
adjusting
nut back
onto
t
he front
brake
panel.
Slide the
cable
dust cover
back into the
groove
on
the
brake
outer cable
end to
secure
the
brake outer
cable
in
the
cable mount.
A.
Dust Cover
C.
Groove
B. Brake Outer Cable
•Adjust the front
brake
(Pg.
192).
Speedometer Pinion Removal:
Unscrew the
speedometer
pinion
bush ing
if~
from
the
brake
panel,
and
drop
out
the
pinion
'2
}
and washers
' .
2
~
,.
Speedometer Pinion Installation:
• Grease the speedometer
pinion,
install
the
pinion
and
its
wasbers,
and
screw
in
the speedometer
pinion
bush·
ing
securely
.
Front Hub Disassembly
:
Pull
the
brake panel
W
·
and cap
Ji, , .
off
the
fron
t
hub.
Pull
off the
grease seal
'J,9'
on the
cap side using a hook.
SUPPLEMENT-1980 22508
199
A.
Grease Seal
•Insert
a
metal
rod
into
the hub from the
cap
side and
remove
the
bearing
j
}
by tapping
even ly around
its
inner race. The distance
collar
j),
wil
l
come out with
t
he bearing.
Bearing Removal
1. Front
Hub
2.
Distance
Collar
3. Ball Bearing
• Insert
a
metal
rod
into the hub
from
the
panel
side,
and remove
the
bearing
·iJ
on the
cap
side
by
tapping
evenly around its
inner
race.
• To remove the
grease
seal
' . i
]
on
the
panel
side,
pull
off
the
speedometer
gear
'13
using
a
gear
pu ller, and
pull
off the
grease
seal using
a hook.
Front Hub Assembly:
Usi
ng a suitable tool, install the
panel
side
grease
seal
and the speedometer gear. Press them in
until
they
stop at the shoulders on
the hub.
After
install
ing the
speedometer
gear,
punch
two
points
on
the drum to lock
the gear
in place.

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   Also See for Kawasaki Z250 1981

This manual is also suitable for:

Kz350 1981

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