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Table of Contents
134 MAINTENANCE
-
ENGINE
Transmission
Table H46
Gear Backlash
l
®
Standard
Service
Limit
o~0.17 mm
0.25 mm
Shift fork bending
Visually
inspec
t the
shift
forks,
and repl
ace
any fork
that
is
bent.
A
bent fork could cause difficu lty
in
shifting
or
allow the transmission
to
jump
out of gear
when under
power.
Shift
fork/gear
groove wear
Measu
re the thickness of
the
ears
of each
sh
ift
fork,
and measure
the
width
of the
shift fork
grooves
on
gears
03/
4,
05,
and
06.
If
the thickness of a
shift
fork
ear is under the
service
limit,
the
shi
ft fork
must
be
replaced
.
If
a
gear
shift
fork
groove
is
worn
over
the
service limit, the
gear must
be replaced.
®
@
1.
Drive
2nd Gear
2.
Drive 6th
Gear
3.
Drive 3rd
Gear
4.
Drive 4th
Gear
5.
Drive
5th
Gear
6.
Drive
1st Gear
7. Engine Sprocket
8.
Output
2nd
Gear
9.
Output
6th Gear
10. Output 3rd Gear
11. Ou
tput
4th Gear
12. Ou
tput 5th Gear
13.
Outpu
t
1st
Gear
Table H47
Shift Fork Thickness
Stan
dard
Serv
ice Limi
t
4.830-4.900 mm
4.7
mm
Table
H48
Gear
Shift
Fork Groove Width
Standard
Service Limit
5.05-
5.15
mm
5.25
mm
Shift
fork
guide
pin/shift drum
groove wear
Measure the
diameter
of each
shift
fork
guide pin
,
and mea~ure the width of each
shift
drum
groove.
If the
guide
pin
has
worn
past the service limit, replace
the shift fork
.
If a
sh
ift
drum
groove
is
worn
past the
service limit,
rep
lace
the sh
ift
drum.

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Table of Contents

   Also See for Kawasaki Z250 1981

This manual is also suitable for:

Kz350 1981

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