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Kawasaki Z250 1981 Service Manual Page 115

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•I nstall the
caliper
on the left front fork leg. Tighten
the mou
nting
bolts to
3.0
kg-m
(22
ft-lbs)
of
torque.
Each bolt has
a
lockwasher and
flat
washer.
•Install the
cab.le
guide
on
the steering stem
base using
the bolts (2)
.
•Secu re the
lower brake
hose
in
its
gu ide.
Be
sure
the
rubber grommet
is in
place.
•Run the speedometer
and
tachometer
cables
through
the
guide
at the
steering
stem base, fit the
inner
cables
into
the
meters, and tighten
the
cable
nu
t
with
pl
iers.
•Run
all
the plugs, sockets,
and
wires
into
the
headlight
housing,
and mount the headlight
housing,
t
igh
tening
its
mounting bolts.
The
sequence
is
mounting
bolt
flat
washer, headlight
bracket,
collar, and
nut.
•Connect the plugs
and
sockets in
the
headlight housing.
•Connect the
wire
from the
left
turn signal
to the
green
wire
and the wire
from the
right
turn
signal to the gray
wire.
•Connect
the remaining wires according
to
the
color
codes.
•Install
the
headlight unit.
•Install
the
front
wheel
(Pg.
89).
•Check
the
steering,
and
adjust
it
if
necessary (Pg.
26).
•Install the
fue
l
tan
k
{Pg.
39).
•Check the
front brake, and bleed the system
if
nec-
essary
(Pg.
25).
•Ad
ju
st
the
clutch
(Pg.
20).
•Check the throttle
cables,
and adjust
if
necessary
(Pg.
17}.
•Adjust the rear view mirrors.
STEERING STEM. BEARINGS
Removal:
•Remove
the
steering
stem
(Pg. 106}.
•To
remove
the
outer races pressed in the head pipe,
insert a
bar into the head
pipe,
and
hammer
evenly
around the circumference
of
the opposite race
to
drive it
out.
A. Bar
B. Outer Race
•To remove
the
lower
inner
race, which
is pressed on
t.o
the steering stem, grip the
stem in
a vice
and use
a
metal
rod
and hammer.
DISASSEMBLY-CHASSIS 109
A.Rod
B.
Lower
Inner Race
Installation:
•Apply oil to the
outer
races,
and drive the
races
into
the
head
pipe using
the
stem
cup driver and
the bearing
driver
holder
(special tools)
.
Be sure
to
drive
them in
unti
l
they
stop
at
the
stepped
portion in
the
head
pipe.
(
G67
)
A. Bearing Driver Holder
(57001-139)
B. Stem Cup Driver (57001-138)
•Apply
o
il
to
the lower
inner race,
and drive the race
onto
the
steering
stem
using the
stem bearing
driver
and
adapter
(special
tools).
Be
sure
to press it in
until
it
stops at
the
stem
base.
A. Stem Bearing Driver (57001-137)
B. Adapter (57001-294)
•Install
the
steering
stem (Pg.
I
06).

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Kz350 1981

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