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•Loosen the
locknut,
and
turn
in
the
clu tch
adjusting
screw
a couple of turns
to
give the
clutch
cable plenty
of
play.
A.
Adjusting Screw
B.
Locknut
•Loosen
the
kn urled
locknut on
the
clutch
lever holder,
and
screw in the adjuster,
lining
up
the slots in the
clu
tch lever,
knurled locknut, and adjuster.
·
Remove
the
inner
cable
from
the
lever.
A.
Clutch Lever
C.
Knurled Locknut
B. Adjuster
•Remove
the
straps
which hold
the right
and left
switch
wiring harness
to the handlebar.
•Remove
the
right
and
left switch
housi
ng
screws
(4)
and
open
the
housings.
•Loosen
the
front fork
upper clamp bolls (2).
A.
Fork Upper Clamp Bolt
8. Stem Head Bolt
C. Head Clamp Bolt
DISASSEMBLY-CHASSIS 107
•Loosen the stem head clamp
bolt, and remove the
stem head
bolt,
flat
washer,
and
lockwasher.
•Tap
lightly
on
the
bottom of
the stem
head
with
a
mallet, and
remove the
steering stem head
with
the
handlebar
and
ignition
switch.
Slide
the
handlebar
from
the throttle
grip and
the
right switch housing.
•Slide off
the
headlight bracket
with
the turn signal
from
each of
the
front fork
legs.
A. Headlight Bracket
•Loosen the
lower
clamp bolts (2}, and
pull
out
the
for
k
legs
and fender.
•Push
up
on the stem base, and
remove the
steering
stem
locknut
with the stem nut wrench
(special
tool};
then
remove
the steering stem and
stem
base (single
unit).
As
the stem
is
removed,
some of
the steel
balls
will
drop
out
of
the lower
outer
race.
Remove the re-
maining
balls.
There
are
19
steel balls
in the lower
outer race.
A. Stem Locknut
B.
Stem Nut Wrench
(57001-134)
•Remove the steering stem cap,
the
upper
inner
race,
and
the
upper
steel balls
(19}.
Installation:
•Apply
grease
to the
upper
and lower outer races in
the
head
pipe
so
th
at
the
steel
balls
wil
l
stick
in
place
during
stem
insertion.
Install the
upper
steel
balls

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Table of Contents

   Also See for Kawasaki Z250 1981

This manual is also suitable for:

Kz350 1981

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