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Kawasaki Z250 1981 Service Manual Page 112

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106
DISASSEMBLY-CHASSIS
With the
brake
lever mounted at the proper
angle,
tighten
first
the
upper
and
then
the
lower
master
cylinder clamp bolt to 0.8 kg-m (69 in-lbs) of torque.
With the
clu tch
lever
mounted
at the
proper angle
tighten
the
clutch
lever
hold
er
bolt.
Strap
the left and
right
switch housing harnesses
on
the handlebar.
Fit
the tip
of
the
clutch
cable
back
in
to
the
clutch lever.
•I
nstall
the fue
l
tank {Pg.
39).
Check
the
front brake (Pg. 25).
Check the
th
rottle
cable (Pg. 17).
• Adjust
the
clu
tch
{Pg. 20).
Install the rear view mirrors.
Adjust the rear view mirrors.
STEERING
STEM
Removal:
•Remove
the
fuel tank (Pg.
39).
Disconnect the
tachometer
cable
and speedometer
cable
at
the meters with
pliers.
• Remove
the
front wheel (Pg.
89).
Remove the retaining screws
and
take
off
the
headl
ight
unit.
•Disconnect all
the
leads and
plugs
in
the headligh
t
housing.
Remove the headlight housing mounting bolts
(2)
and remove
the
headl ight housing.
Pull
the washer
from
each
headlight
bracket.
A.
Headlight Housing
C.
Washer
B. Mounting Bolts
_
•Remove
the
nuts, lock
washers,
and
flat
washers
(2
ea),
and remove
the
instrument
panel
fro
m
the
steering
stem head.
fI~~iI~~
!~:
a:~:~~t~e:
~r~:.~td;~"m~;~~~~~~~
A. Meter Assembly
B.
Locknut
Remove the
bolts (2)
and
cable
guide
fro
m
the steering
stem
base.
A.
Guide
•Remove
the
grommet
from
the
brake hose
guide
on
the
left fork le-g.
A.
Brake Hose Guide
C. Brake
Hose
B. Grommet
Remove
the
master cylinder and brake
caliper
with
brake hose
from the
frame.
Loosen
the
locknut,
and fully
turn
in
the adju ster
at the
center of
the clulch cable
to
give the
cable
plenty
of
play.
Remove the clutch adjusting cover.

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Kz350 1981

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