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Table of Contents
A. Clutch Inner
Cable
C.
Knurled
Locknut
B. Adjuster
•Remove
the
straps which
hold
the
left
switch
wiring
harness and
right
switch
wiring harness
to the
handle-
bar.
• Take out the screws (2), and
remove
the
left
switch
housing from
the handlebar.
If necessary,
loosen the
clutch lever
holder
bolt, and slide
the
clutch lever
to the
right.
•Remove the screws (2), and open
up
the right switch
housing.
• Loosen
the
master cyl inder clamp bolts (2).
A. Clamp Bolts
•Remove
the
handlebar clamp bolts and lockwashers
(4
ea),
remove the
clamps (2), and slide
the handlebar
from
the
throttle
grip, right switch
housing,
and
master
cylinder.
A
.
Clamp Bolts
B. Clamps
DISASSEMBLY-CHASSIS 105
•To remove
the
clutch lever,
loosen
the clutch
lever
holder
bol
t,
cut off the left
hand grip,
which
is
bonded
to the hand
lebar,
and
slide
off the
clutch lever.
Installation:
•If the
clutch
lever and
left
hand
grip were
removed;
slide
the
clutch
lever back on, hand tighten
its
bolt,
and bond
a new
left handgrip to
the
handlebar.
•Slide
the
right side of
the handlebar
through
the
master
cylinder
and
the
right
switch
housing, and
into the
throttle grip
assembly.
•l','1ount
the
handlebar, and
install
the handlebar clamps,
lockwashcrs, and clamp bolts so
that the
angle of the
handlebar matches the angle
of the fron
t
fork as shown,
an
d
tighten
the
clamp
bol
ts evenly
to 1.8
kg-m
(B
.O
ft-lbs) of
torque.
A. Handlebar
B. Front Fork
Install
the left
switch
housing
using
its
screws
(2)
.
The
fron
t
switch housing
screw
is
longer
than
the
rear
screw.
•Put
together
the
right
switch
housing
and
tigh
ten
its
screws.
The
upper
half
of the
housing
has a small
projection which
fi
ts into
a
small
hole
in
the
handlebar.
The
front
switch
housing
screw
is
longer
than
the
rear
screw.
A. Projection
B.
Hole

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Table of Contents

   Also See for Kawasaki Z250 1981

This manual is also suitable for:

Kz350 1981

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