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Peco BRUSH BLAZER TBB-3000 Owner's Manual

Pecoware brush cutter user manual
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OWNERS MANUAL
OWNERS MANUAL
MODEL TBB-3000
MODEL TBB-3000
PART# Q0373
PART# Q0373

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Table of Contents
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  Summary of Contents for Peco PECO BRUSH BLAZER TBB-3000

  • Page 1 OWNERS MANUAL OWNERS MANUAL MODEL TBB-3000 MODEL TBB-3000 PART# Q0373 PART# Q0373...
  • Page 2: Table Of Contents

    PECO BRUSH BLAZER SECTION Safety Alert Symbols - - - - - - - - - - - - - - - - - - - - - 2 General Safety Rules - - - - - - - - - - - - - - - - - - - - - 3 Safety Decals - - - - - - - - - - - - - - - - - - - - - - - - - - 4 Peco Limited Warranty - - - - - - - - - - - - - - - - - - - - 5 Features And Controls - - - - - - - - - - - - - - - - - - - 6-9...
  • Page 3: General Safety Rules

    GENERAL SAFETY RULES READ THIS OWNERS MANUAL CAREFULLY BEFORE OPERATING THE PECO BRUSH BLAZER. DO NOT ALLOW ANYONE WHO IS NOT FAMILIAR WITH THE SAFETY AND OPERATING INSTRUCTIONS TO OPERATE THE PECO BRUSH BLAZER. FAILURE TO DO SO MAY RESULT IN SERIOUS INJURY OR DEATH Read all safety and operating instructions before using the machine.
  • Page 4: Safety Decals

    SAFETY DECALS This label reminds you that flying debris is projected in the direction of these arrows. Anything or anyone within this field is in danger of being hit by flying debris. This label lists safe operation procedures. This label warns you of the dangers of carbon monoxide. Do not operate the Brush Blazer without the hoods in place.
  • Page 5: Peco Limited Warranty

    PECO LIMITED WARRANTY FOR NEW PRODUCTS A. WHAT IS WARRANTED? PECO extends the following warranties to the original purchaser of each new PECO consumer product subject to the following limitations: 1. PRODUCT WARRANTY: Any part of any consumer product, which is defective in material or workmanship as delivered to the purchaser will be repaired or replaced, as PECO elects, without charge for parts or labor, if the defect appears within 90 days from the date of delivery of the product to the original purchaser.
  • Page 6: Features And Controls

    FEATURES AND CONTROLS THE BRUSH BLAZER ENGINE HOOD BELT HOOD FRONT CASTER INSTRUMENT CLUSTER KEY/START SWITCH METER RIGHT HOUR STEERING METER CONTROL HANDLE LEFT STEERING THROTTLE CONTROL CONTROL HANDLE...
  • Page 7 FEATURES AND CONTROLS SPINDLE HOUSING CUTTING TOOTH CARBIDE CUTTING TOOTH TANK TANK TREE GATE BLADE HAMMER MODULE DECK...
  • Page 8 FEATURES AND CONTROLS FRONT WHEEL RUBBER TRACK HYDRAULIC OIL FILTER BLADE ENGAGEMENT CONTROL DRIVE SPROCKET IDLER WHEEL HYDRAULIC OIL TANK CAP HYDRAULIC OIL TANK KOHLER ENGINE...
  • Page 9: Features And Controls

    FEATURES AND CONTROLS RIGHT LEFT HYDRAULIC HYDRAULIC BATTERY PUMP PUMP COUNTER SHAFT DECK BELT FUEL FUEL RETURN PUMP FUEL FILTER...
  • Page 10: Operation

    READ THE SAFETY AND OPERATION PROCEDURES BEFORE USING THE PECO BRUSH BLAZER. DO NOT LET ANYONE OPERATE THE PECO BRUSH BLAZER IF THEY HAVE NOT READ AND ARE FAMILAIR WITH THE SAFETY AND OPERATION PROCEDURES. FAILURE TO DO SAY MAY RESULT IN SERIOUS INJURY OR DEATH. The PECO Brush Blazer is equipped with an operator presence switch located on the left steering control handle.
  • Page 11 OPERATION FORWARD MOVEMENT Grab the front handle bar with your fingers and the steering control handles with your thumbs. Push both steering control handles forward at the same time to move forward. Push the controls slightly to move forward slowly. Pushing harder will increase the speed of your forward movement.
  • Page 12 OPERATION LEFT ZERO TURN MANEUVER Grab the left steering control handle with your left hand and pull back while at the same time grabbing the right steering control handle with your right hand and pushing forward. This will spin the machine left, without mowing forward.
  • Page 13: Operation

    THE BRUSH BLAZER CAN EASILY THROW STONES, STICKS AND OTHER DEBRIS AT GREAT VELOCITY, POSSIBLY CAUSING PROPERTY DAMAGE OR PERSONAL INJURY. DO NOT RUN THE BRUSH BLAZER OVER GRAVEL DRIVEWAYS, LOOSE STONES OR MULCH WITH THE BLADES ENGAGED. IF NECESSARY TO CLEAR DEBRIS FROM MOWER DECK, DISENGAGE THE BLADE, TURN THE KEY SWITCH TO THE OFF POSITION AND DISCONNECT THE SPARK PLUG WIRE.
  • Page 14: Pump Adjustment

    BEFORE ADJUSTING THE PUMPS ON THE BRUSH BLAZER, USE A FLOOR JACK TO RAISE THE TRACKS OFF OF THE GROUND. USE BLOCKS UNDERNEATH THE MOWER DECK AND THE REAR CHASSIS TO SUPPORT THE MACHINE. FRS ROD JAM NUT HYDRAULIC PUMP TRAVEL ADJUSTMENT: 1.
  • Page 15: Pump Belt Adjustment

    PUMP BELT ADJUSTMENT The pump belt should be checked periodically for the correct tension. There should be 1” of movement for 10 lbs. of tension applied to the center of the belt. To adjust the belt, follow the steps below and refer to the figures for reference: 1.
  • Page 16: Drive Belt Idler Adjustment

    DRIVE BELT IDLER ADJUSTMENT When the blade engagement control is disengaged, the drive belt idler puts tension on the drive belt, allowing the drive belt to spin without turning the blades. The drive belt idler must be checked periodically to ensure that the tension is correct, Follow the steps below and refer to the figures for reference: 1.
  • Page 17: Drive Belt Adjustment

    DRIVE BELT ADJUSTMENT The drive belt should be checked periodically for the correct tension. There should be 1” of movement for 16 lbs. of tension applied to the center of the belt. Apply the tension to the center of the belt, on the side of the belt opposite the drive belt idler. To adjust the belt, follow the steps below and refer to the figures for reference: 1.
  • Page 18: Deck Belt Adjustment

    DECK BELT ADJUSTMENT The deck belt should move 1/2” with 18 lbs. of tension on the belt. To adjust the tension on the belt follow the steps below and use the figure for reference: 1. Place tension on the center of the deck belt as shown. 2.
  • Page 19: Removal And Replacement

    DECK AND DRIVE BELT REMOVAL/REPLACEMENT Use the following procedure for removal and replacement of the drive and deck belts: REMOVAL: 1. Remove the drive belt adjustment bolt from the rear chassis of the machine. (Figure 1) 2. Loosen the two front engine mounting bolts. (Figure 2) 3.
  • Page 20: Deck And Drive Belt Removal And Replacement

    DECK AND DRIVE BELT REMOVAL AND REPLACEMENT Figure 3 REMOVE BELT FROM PULLEY Figure 5 PUSH DECK BACK AS FAR AS POSSIBLE Figure 7 PIVOT THE COUNTER SHAFT FORWARD Figure 4 REMOVE ADJUSTMENT BOLTS Figure 6 REMOVE HARDWARE Figure 8 REMOVE DRIVE BELT LOOSEN...
  • Page 21: Track Adjustment/Removal/Replacement

    TRACK ADJUSTMENT/REMOVAL/REPLACEMNT REMOVAL: 1. Remove the tension from the front wheel by turning the tension bolt clockwise. The tension bolt is located behind the front wheel. 2. Remove the three bolts from the sprocket hub and pull the sprocket towards you. 3.
  • Page 22: Charging The Hydraulic System

    CHARGING THE HYDRAULIC SYSTEM DO NOT EXCEED MORE THAN 10 POUNDS OF PRESSURE WHEN CHARGING THE HYDRAULIC SYSTEM. FAILURE TO DO SO MAY RESULT IN SYSTEM FAILURE AND/OR PERSONAL INJURY. CONTACT YOUR BRUSH BLAZER DEALER FOR THE HYDRAULIC CHARGING KIT ORDERING INFORMATION: HYDRAULIC CHARGING KIT (PART#: TBB2-0068) INCLUDES: (1) 1/4”...
  • Page 23 CHARGING THE HYDRAULIC SYSTEM 3. Attach the air regulator to the hydraulic oil tank cap with fitting and to the air hose. See Figure 3. Make sure the air regulator is in the off position. Figure 4 4. Turn the air compressor on and dial in 7 pounds on the air regulator gauge. Do not exceed more than 10 pounds of pressure, doing so may result in system failure and/or personal injury.
  • Page 24: Wiring Diagram

    WIRING DIAGRAM...
  • Page 25: Wiring Diagram

    WIRING DIAGRAM WIRE# PART# COLOR 1A-1B P0166 BLACK 2A-2B P0167 3A-3B P0168 4A-4B P0169 BLACK 5A-5B P0170 ORANGE 6A-6B P0171 GREEN 7A-7B P0172 8A-8B P0173 GREEN 9A-9B P0174 WHITE 10A-10B P0175 ORANGE 11A-11B P0176 YELLOW 12A-12B P0177 BLACK 13A-13B P0178 WHITE 14A-14B P0179...
  • Page 26: Blade Shaft Assembly

    BLADE SHAFT ASSEMBLY (1) TBB-0023 SPINDLE HOUSING (1) N0153 BEARING (1) J0259 OIL SEAL (1) TBB-0197 SHAFT ASSEMBLY (5) K1247 1/2”-20 LOCK NUT ROTATION DIRECTION (2) TBB-0178 PIVOT WASHER (2) TBB-0163 PIVOT BUSHING (2) K0298 3/4”-10 x 2-1/4” SHCS 1. Secure the deck and position the blades for easy access. 2.
  • Page 27: Label Replacement Part Numbers

    LABEL REPLACEMENT PART NUMBERS R2002 R1040 R1093 R1099 R1047 R2000 R2004 R2005 R1045 R1044 R1091 R1098 R2001 R2003...
  • Page 28: Regular Maintenance

    REGULAR MAINTENANCE BATTERY REPLACEMENT: 1. Remove the deck and engine hood. 2 Disconnect the negative (-) battery cable. 3. Disconnect the positive (+) battery cable. 4. Remove the battery hold down clamp. 5. Remove the battery. 6. Clean the terminals and cable ends. 7.
  • Page 29: Scheduled Replacement Parts List

    SCHEDULED REPLACEMENT PARTS LIST PLEASE NOTE: These are only recommended replacement times. The replacement times on the parts in this list will vary depending on the work environment and operating habits. DESCRIPTION BANDED KEVLAR DECK BELT B SECTION KEVLAR PUMP BELT BANDED KEVLAR DRIVE BELT CUTTING BLADES CUTTING TEETH...
  • Page 30 HYDRAULIC SYSTEM EXPLODED VIEW AND PARTS LIST...
  • Page 31 TRACK ASSEMBLY EXPLODED VIEW AND PARTS LIST...
  • Page 32 DECK ASSEMBLY EXPLODED VIEW AND PARTS LIST...
  • Page 33 TREE GATE ASSEMBLY EXPLODED VIEW AND PARTS LIST CASTER ASSEMBLY EXPLODED VIEW AND PARTS LIST...
  • Page 34 ENGINE HOOD EXPLODED VIEW AND PARTS LIST BELT HOOD EXPLODED VIEW AND PARTS LIST...
  • Page 35 COUNTER SHAFT EXPLODED VIEW AND PARTS LIST Item# Part# Title TBB-0250 C. SHAFT ASSY. N0149 C. SHAFT PILLOW BEARING TBB-0247 C. SHAFT S0160 C. SHAFT SHEAVE BUSHING TBB-0161 DECK SHEAVE TBB-0021 BEARING SPACER BLOCK TBB-0162 C. SHAFT DRIVE SHEAVE S0187 C.
  • Page 36 FUEL LINE EXPLODED VIEW AND PARTS LIST...
  • Page 37 TOWER EXPLODED VIEW AND PARTS LIST...
  • Page 38 INSTRUMENT CLUSTER EXPLODED VIEW AND PARTS LIST...
  • Page 39 DECK AND DRIVE BELT EXPLODED VIEW AND PARTS LIST...
  • Page 40 FRS ROD ASSEMBLY EXPLODED VIEW AND PARTS LIST...
  • Page 41 CHASSIS COMPONENTS EXPLODED VIEW AND PARTS LIST...
  • Page 42 HYDRAULIC COMPONENTS EXPLODED VIEW AND PARTS LIST...
  • Page 43: Exploded Views And Parts Lists

    BATTERY AND MUFFLER GUARD EXPLODED VIEW AND PARTS LIST...
  • Page 44 DECK TO CHASSIS EXPLODED VIEW AND PARTS LISTS Item# Part# TBB2-0018 K1036 K1247 K0055 Title Quantity DECK MNTG. PLATE ASSY. 1/2"-13 x 3" ALL THREAD HHCS 1/2"-13 NYLOC NUT 1/2" FLAT WASHER 1.383 OD x .560 ID x .120 T 4...
  • Page 45 NOTES...
  • Page 46 P.O. BOX 1197 ARDEN, NORTH CAROLINA 28704 (800) 438-5823 OR (828) 684-1234 FAX: (828) 684-0858 EMAIL: peco@lawnvac.com WEBSITE: www.lawnvac.com...