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Torque And Locking Agent - Kawasaki KLX250R Owner's Manual

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1-14 GENERAL INFORMATION
Torque and Locking Agent
The following tables list the tightening torque for the major fasteners, and fasteners or parts requiring
use of a non-permanent locking agent or liquid gasket.
Letters used in the "Remarks" column mean:
HL: Apply a high-lock agent {high-adhesion locking agent with medium strength) to the threads.
L: Apply non-permanent locking agent to the threads.
0: Apply engine oil to the threads of nut and seating surface.
S: Tighten the fasteners following the specified sequence.
Fastener
N·m
Cooling System
Water Pump Cover Bolts
9.8
Water Pump Impeller Nut
7.8
Coolant Drain Plug
25
Thermostat Housing Cap Bolts
9.8
Elbow (Water Pipe) Mounting Bolts
9.8
Radiator Fan Switch
8.8
Water Temperature Sensor
8.8
Engine Top End
Air Suction Valve Cover Bolts
9.8
Cylinder Head Cover Bolts
7.8
Spark Plug
13
Camshaft Cap Bolts
12
Camshaft Sprocket Bolts
9.8
Cylinder Head Bolts
<jJ6
12
Cylinder Head Allen Bolt (First Torquing)
15
Cylinder Head Allen Bolts (Standard Torquing)
46
Hose Fitting
13
Camshaft Chain Guide Mounting Bolt
25
Camshaft Chain Guide Bracket Bolt
9.8
Carburetor Holder Mounting Bolt
12
Camshaft Chain Tensioner Mounting Bolts
9.8
Camshaft Chain Sub Tensioner Bolt
15
Inspection Plug
2.5
Rotor Plug
2.5
Engine Right Side/Left Side
Engine Oil Drain Plug
15
Clutch Hub Nut
78
Clutch Spring Bolts
7.8
Shift Drum Cam Allen Bolt
12
Return Spring Pin
37
Primary Gear Nut
98
Alternator Flywheel Bolt
118
Kick Ratchet Guide Bolt
9.8
External Shift Mechanism Cover Bolts and Nut
9.8
External Shift Mechanism Cover Screw
5.4
Gear Set Lever Nut
9.8
Torque
Remarks
kgf·m
ft·lb
1.0
87 in·lb
0.8
69 in·lb
2.5
18
1.0
87 in·lb
1.0
87 in·lb
0.9
78 in·lb
0.9
78 in·lb
1.0
87 in·lb
0.8
69 in·lb
1.3
115 in·lb
1.2
104 in·lb
s
1.0
87 in·lb
L
1.2
104 in·lb
s
1.5
11
s
4.7
34
s
1.3
115in·lb
L
2.5
18
1.0
87 in·lb
1.2
104 in·lb
1.0
87 in·lb
1.5
11
0.25
22 in·lb
0.25
22 in·lb
1.5
11
8.0
58
L
0.8
69 in·lb
1.2
104 in·lb
L
3.8
27
L
10
72
12
87
L
1.0
87 in·lb
HL
1.0
87 in·lb
L
0.55
48 in·lb
1.0
87 in·lb

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