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Starter Motor Assembly; Carbon Brush Inspection - Kawasaki KLX250R Owner's Manual

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15-14 ELECTRICAL SYSTEM
Electrical Starter System
Starter Motor Assembly
• Replace the 0-ring with a new one.
•Apply a thin coat of high-temperature grease to the oil seal
[A] and the needle bearing [B].
• Fit the toothed washer
[C]
into the end cover.
•Install the brush plate [A] and tighten the terminal locknut
[B].
Torque - Starter Motor Terminal Lock Nut: 6.9 N-m (0.70
kgf·m, 61 in·lb)
• Fit the tongue [C] on the brush plate into the end cover
groove.
•Insert the armature [A] between the brushes.
•Align the end cover [A] with the mark [C] of the yoke [B].
Torque - Starter Motor Assembly Bolt: 4.9 N·m (0.50 kgf.m,
43 in·lb)
Carbon Brush Inspection
•Measure the length [A] of each brush.
*If any one is worn down to the service limit, replace the
carbon brush holder assembly [B].
Carbon Brush Length
Standard:
12.5 mm (0.4921 mm)
Service Limit:
8.5 mm (0.3346 in.)
®

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