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Alternator Stator Installation; Alternator Rotor Removal; Alternator Rotor Installation - Kawasaki KLX250R Owner's Manual

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15-8 ELECTRICAL SYSTEM
Charging System
Alternator Stator Installation
•Tighten the following parts:
Torque - Alternator Stator Bolts: 9.8 N·m (1.0 kgf.m, 87
in· lb)
Crankshaft Sensor Screws: 2.5 N·m (0.25 kgf·m,
22 in·lb)
•Apply silicone sealant to the circumference of the alterna-
tor lead grommet [C], and fit the grommet into the notch
of the cover securely.
Sealant - Kawasaki Bond (Silicone Sealant): 56019-120
Alternator Rotor Removal
•Remove the alternator cover (see Alternator Cover Re-
moval).
•Hold the alternator rotor [A] steady with the flywheel
holder [B], and remove the rotor bolt [C].
Special Tool - Flywheel Holder: 57001-1313
CAUTION
Do not hold the timing plate [D] of the alternator
rotor. This can damage the timing plate.
•Using the rotor puller [A], remove the rotor [B] from the
crankshaft.
OScrew in the puller while tapping the head of the puller
with a hammer.
CAUTION
Do not attempt to strike the alternator rotor itself.
Striking the rotor can cause the magnets to lose
their magnetism.
Special Tool - Rotor Puller: 57001-1216
• Remove the starter idler gear and the starter gear.
Alternator Rotor Installation
•Install the collar.
•Apply a thin coat of molybdenum disulfide grease to the
crankshaft journal [B].
• Using high-flash point solvent, clean the tapered portion
[C] of the crankshaft.
•Also clean the opposing tapered portion of the alternator
rotor with high-flash point solvent.
GP090613S1
C
GP090614S 1 C

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Klx250

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