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Alternator Cover Removal; Alternator Cover Installation; Alternator Stator Removal - Kawasaki KLX250R Owner's Manual

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Charging System
Alternator Cover Removal
• Drain the engine oil.
•Remove:
Engine Sprocket Cover
Left Side Cover
Crankshaft Sensor Connector
Regulator/Rectifier Connector
•Remove:
Torque Limiter Cover
Torque Limiter [A]
•Remove the bolts [A] and take out the alternator cover [B].
Alternator Cover Installation
•Install the dowel pins [A] and a new gasket [B].
•Apply silicone sealant to the alternator lead grommet and
crankcase halves mating surface.
•Apply molybdenum disulfide grease to the starter pinion
gear [C] and the torque limiter shaft.
•Run the lead wires as specified in the General Information
chapter.
Torque - Alternator Cover Bolts: 9.8 N·m (1.0 kgf.m, 87
in-lb)
Torque Limiter Cover Bolts: 12 N·m (1.2 kgf-m, 104
in-lb)
• Fill the engine with oil.
Alternator Stator Removal
•Remove the alternator cover (see Alternator Cover Re-
moval).
•Remove the alien bolt [A], screw [B], and take out the
stator [C] and the crankshaft sensor [D] from the cover.
ELECTRICAL SYSTEM 15-7
GP090609S1
C

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