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Honda VFR 800 Owner's Manual

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See also: Owner's Manual
This manual should be considered a permanent part of the motorcycle
and should remain with the motorcycle when it is resold.
This publication includes the latest production information available
before printing. Honda Motor Co., Ltd. reserves the right to make
changes at any time without notice and without incurring any obligation.
No part of this publication may be reproduced without written
permission.
The vehicle pictured in this owner's manual may not match your actual
vehicle.
© 2011 Honda Motor Co., Ltd.
32MGY600.indb
2
2011/01/11
16:27:36

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Summary of Contents for Honda VFR 800

  • Page 1 This publication includes the latest production information available before printing. Honda Motor Co., Ltd. reserves the right to make changes at any time without notice and without incurring any obligation.
  • Page 2 The following codes in this manual ● Honda motorcycle. Your selection of a indicate each country. Honda makes you part of a worldwide The illustrations here in are based on the ● family of satisfied customers who appreciate ED type.
  • Page 3 A Few Words About Safety Your safety, and the safety of others, is very DANGER important. Operating this motorcycle safely You WILL be KILLED or SERIOUSLY is an important responsibility. To help you make informed decisions about HURT if you don’t follow instructions. safety, we have provided operating WARNING procedures and other information on safety...

  • Page 4: Table Of Contents

    Contents Contents Motorcycle Safety P. 2 Operation Guide P. 18 Maintenance P. 38 Troubleshooting P. 79 Information P. 98 Specifications P. 111 Index P. 114 32MGY600.indb 2011/01/11 16:27:36...

  • Page 5: Motorcycle Safety

    Motorcycle Safety This section contains important information for safe riding of your motorcycle. Please read this section carefully. Safety Guidelines ............Image Labels ..............Safety Precautions P.11 ............Riding Precautions P.12 ............Accessories & Modifications P.16 ........ Loading P.17 ................. 32MGY600.indb 2011/01/11 16:27:36...

  • Page 6: Safety Guidelines

    Safety Guidelines Safety Guidelines that you and your passenger are both wearing an approved motorcycle helmet and protective Follow these guidelines to enhance your safety: apparel. Instruct your passenger on holding Perform all routine and regular inspections onto the grab rails, leaning with you in turns, ●...
  • Page 7 Safety Guidelines Make Yourself Easy to See Keep Your Honda in Safe Condition Make yourself more visible, especially at night, It’s important to keep your motorcycle properly by wearing bright reflective clothing, maintained and in safe riding condition. positioning yourself so other drivers can see...
  • Page 8 Safety Guidelines leaks, check the tightness of critical nuts and WARNING bolts, and check the handlebar, control levers, brakes, and wheels. Ride slowly and cautiously. Carbon monoxide gas is toxic. Your motorcycle may have suffered damage Breathing it can cause that is not immediately apparent.

  • Page 9: Image Labels

    Image Labels Image Labels Read instructions contained in Owner’s Manual carefully. The following pages describe the label meanings. Some labels warn you of potential hazards that could cause serious Read instructions contained in Shop Manual injury. Others provide important safety carefully.
  • Page 10 Image Labels BATTERY LABEL DANGER • Keep flame and spark away from the battery. Battery produce explosive gas that can cause explosion. • Wear the eye protection and rubber gloves when handling the battery, or you can get burned or lose your eyesight by the battery electrolyte.
  • Page 11 Image Labels RADIATOR CAP LABEL DANGER NEVER OPEN WHEN HOT. Hot coolant will scald you. Relief pressure valve begins to open at 1.1 kgf/cm ACCESSORIES AND LOADING WARNING LABEL WARNING ACCESSORIES AND LOADING • The safety stability and handling of this motorcycle may be affected by the addition of accessories and luggage.
  • Page 12 Image Labels REAR CUSHION LABEL GAS FILLED Do not open. Do not heat. TYRE INFORMATION LABEL Cold tyre pressure: [Driver only] Front 225 kPa (2.25 kgf/cm , 33 psi) 250 kPa (2.50 kgf/cm , 36 psi) Rear [Driver and passenger] Front 225 kPa (2.25 kgf/cm , 33 psi) Rear...
  • Page 13 Image Labels SAFETY REMINDER LABEL For your protection, always wear helmet, protective apparel. FUEL LABEL Unleaded petrol only DRIVE CHAIN LABEL Keep chain adjusted and lubricated. 30 to 40 mm (1.2 to 1.6 in) Freeplay 32MGY600.indb 2011/01/11 16:27:38...

  • Page 14: Safety Precautions

    Safety Precautions Safety Precautions Face shield with unobstructed field of vision ● or other approved eye protection. Ride cautiously and keep your hands on the ● WARNING handlebar and feet on the footpegs. Keep passenger’s hands onto the grab rails, ●...

  • Page 15: Riding Precautions

    Riding Precautions Riding Precautions Brakes Observe the following guidelines: Running-in Period Avoid excessively hard braking and sudden ● During the first 500 km (300 miles) of running, shifting to a lower gear. follow these guidelines to ensure your Sudden braking can reduce the motorcycle’s future reliability and motorcycle’s stability.
  • Page 16 Riding Precautions ❙ Combined ABS ❙ Engine Braking Your motorcycle is equipped with a brake Engine braking helps slow your motorcycle system that distributes the braking force down when you release the throttle. For between the front and rear brakes. further slowing action, downshift to a lower The distribution of the braking force applied to gear.
  • Page 17 Riding Precautions 4. Turn the handlebar fully to the left. Parking Turning the handlebar to the right Park on a firm, level paved surface. reduces stability and may cause the ● If you must park on a slight incline or loose motorcycle to fall.
  • Page 18 Riding Precautions Refuelling and Fuel Guidelines Follow these guidelines to protect the engine and catalytic converter: Use only unleaded petrol. ● Use recommended octane number. Using ● lower octane petrol will result in decreased engine performance. Do not use fuels containing a high ●...

  • Page 19: Accessories & Modifications

    Honda or make modifications to your motorcycle from its Follow all instructions in this owner’s original design. Doing so can make it unsafe.

  • Page 20: Loading

    Loading Loading WARNING Carrying extra weight affects your ● Overloading or improper loading can motorcycle’s handling, braking and stability. cause a crash and you can be Always ride at a safe speed for the load you seriously hurt or killed. are carrying.

  • Page 21: Operation Guide

    Parts Location Rear brake fluid reservoir P.67 Fuse box P.96 Front brake fluid reservoir P.67 Front brake lever P.75 Throttle grip P.74 Coolant reserve tank P.65 Right front side cowl P.57 Engine oil filter P.63 Engine oil inspection window P.61 Engine oil fill cap P.61 32MGY600.indb...
  • Page 22 Front spoiler Clutch fluid reservoir P.69 P.57 Rear suspension spring preload adjuster P.76 Clutch lever Fuel fill cap P.75 P.36 Seat P.54 Battery P.60 Main fuse & FI fuse P.97 Left rear cowl P.59 Throttle stop screw P.78 Drive chain P.71 Rear suspension rebound Engine oil drain bolt...
  • Page 23 Instruments Display Check When the ignition switch is turned ON, all the mode and digital segments will show, and the tachometer will sweep to 14,000 rpm and go off. If any part of these displays does not come on when it should, have your button button dealer check for problems.
  • Page 24 Clock (12-hour display) To set the clock: P.29 Tachometer NOTICE Do not operate the engine in the tachometer red zone. Excessive engine speed can adversely affect engine life. Speedometer Tachometer red zone (excessive engine rpm range) Fuel gauge Remaining fuel when only At the same time, the display switches to 1st (E) segment starts flashing: the reserve fuel consumption.
  • Page 25 Instruments (Continued) Low oil pressure indicator Comes on when the ignition switch is turned ON. Goes off when the engine starts. If it comes ON while engine is running: P.82 Coolant temperature gauge ( High coolant temperature Display range: 35 to 132 ºC indicator •...
  • Page 26 Odometer [TOTAL] & Tripmeter [TRIP A/B] button switches between odometer & tripmeters. When the fuel mileage meter is displayed, press button to select the odometer or tripmeter A. • Odometer: Total distance ridden. • Tripmeter: Distance ridden since tripmeter was reset. To reset the tripmeter: P.25 Odometer &...
  • Page 27 Instruments (Continued) Fuel mileage meter button switches between fuel mileage meters and fuel consumption meter. When the odometer or tripmeter A is displayed, press button to select any mode of the fuel mileage meter. P.23 The average fuel mileage and fuel consumption will be based on tripmeter A. •...
  • Page 28 ❙ To reset the tripmeter, average fuel Then, the display returns to the last mileage and fuel consumption selected indication. To reset tripmeter A, average fuel mileage, and fuel consumption together, press and hold button. Average fuel Fuel To reset tripmeter B, press and hold Tripmeter A mileage consumption...
  • Page 29 Instruments (Continued) ❙ To activate/deactivate the automatic reset mode You can activate or deactivate the automatic reset by refuelling mode. Initial setting is deactivated. Press and hold button, and turn the ignition switch ON. Keep button pressed until the odo/tripmeter segments and units of the multi-function display starts to blink.
  • Page 30 ❙ Indication mode of fuel mileage change When the odometer or tripmeter A is displayed can be set the unit for current and average fuel mileage. Except E type Press and hold button and button. E type only This function can be operated after the speedometer is selected in “km/h”.
  • Page 31 Instruments (Continued) ❙ Reserve fuel consumption display • Flashes from 0.0 “l (litre)”. Reserve fuel consumption display When the amount of consumed fuel is more than 1.0 litre (0.26 US gal, 0.22 automatically switches from other display lmp gal) the display blinks faster. when the 1st (E) segment of the fuel gauge If you change the display to odometer, is flashed.
  • Page 32 To set the clock: Press button until the desired minute is displayed. Turn the ignition switch ON. Press and hold to advance the minute Press and hold button until the hour fast. digits start flashing. Press button. The clock is set. Press button until the desired hour is The time can also be set by turning the...
  • Page 33 Indicators ABS (Anti-lock Brake System) indicator Comes on when the ignition switch is turned ON. Goes off when your speed reaches approximately 10 km/h (6 mph). If it comes ON while riding: P.83 PGM-FI (Programmed Fuel Injection) malfunction indicator lamp (MIL) Comes on briefly when the ignition switch is turned ON with the engine stop switch in the RUN...
  • Page 34 Left turn signal indicator Warning indicator • Comes on when the ignition switch is turned ON. Goes off when the engine starts. • Comes on when coolant is over the specified temperature, and/or engine oil pressure is below normal operating range. If it comes ON while riding (while engine is running): P.81...
  • Page 35 Switches Engine stop switch Should normally remain in the position. In an emergency, switch to the OFF position to stop the engine. Start button Headlight turns off when operating the starter motor. Hazard switch Horn button Switchable when the ignition switch is ON.
  • Page 36 Ignition Switch Turns electrical system Switches the electrical system on/off, locks the on for starting/riding. steering. Key can be removed when in the OFF or LOCK position. Turns engine off. Steering Lock LOCK Locks steering. Lock the steering when parking to help ❙...

  • Page 37: Starting The Engine

    Starting the Engine Start your engine using the following Make sure the engine stop switch is in the position. procedure, regardless of whether the engine is cold or warm. Turn the ignition switch to the ON position. Shift the transmission to Neutral ( indicator comes ON).

  • Page 38: Shifting Gears

    Shifting Gears Your motorcycle transmission has six forward gears in a one-down, five-up shift pattern. If you put the motorcycle in gear with the side stand down, the engine will shut off. 32MGY600.indb 2011/01/11 16:27:50...
  • Page 39 Refuelling Opening the Fuel Fill Cap Open the lock cover, insert the ignition key, Fuel fill cap and turn it clockwise to open the cap. Ignition key Filler neck plate Fuel level (max) Closing the Fuel Fill Cap Fuel filler opening After refuelling, push the fuel fill cap closed until it locks.
  • Page 40 Storage Equipment The helmet holder, a helmet set wire, a tool kit, and document bag are located under the seat. There is also space to store a U-shaped lock, a rear suspension pin spanner and a extension bar. Document bag U-shaped lock Helmet set wire Helmet set wire...

  • Page 41: Maintenance

    Maintenance Please read “Importance of Maintenance” and “Maintenance Fundamentals” carefully before attempting any maintenance. Refer to “Specifications” for service data. Importance of Maintenance P.39 Engine Oil P.61 ......................Maintenance Schedule P.40 Coolant P.65 ..........................Maintenance Fundamentals Brakes/Clutch P.43 P.67 .......

  • Page 42: Importance Of Maintenance

    Importance of Maintenance Importance of Maintenance Maintenance Safety Keeping your motorcycle well-maintained is Always read the maintenance instructions absolutely essential to your safety and to before you begin each task, and make sure protect your investment, obtain maximum that you have the tools, parts, and skills performance, avoid breakdowns, and reduce required.

  • Page 43: Maintenance Schedule

    Maintenance work should be performed in motorcycle to the new owner. accordance with Honda’s standards and specifications by properly trained and Honda recommends that your dealer should equipped technicians. Your dealer meets all road test your motorcycle after each of these requirements. Keep an accurate periodic maintenance is carried out.
  • Page 44 : Inspect (clean, adjust, lubricate, or replace, if necessary) you have the necessary tools and are mechanically skilled. : Lubricate Procedures are provided in an official Honda Shop Manual. : Replace : Technical. In the interest of safety, have your motorcycle serviced by your dealer.
  • Page 45 Maintenance Schedule Frequency Odometer Reading Pre-ride Annual Regular Refer to Check × 1,000 km Check Replace page Items P.43 × 1,000 mi Drive Chain Every 1,000 km (600 mi): Drive Chain Slider Brake Fluid 2 Years Brake Pads Wear Brake System Brakelight Switch Headlight Aim Lights/Horn...

  • Page 46: Maintenance Fundamentals

    Maintenance Fundamentals Drive chain-Check the condition and slack, ● Pre-ride Inspection adjust if necessary and lubricate. P.48, 71 To ensure safety, it is your responsibility to Tyres-Check the condition, and air pressures ● perform a pre-ride inspection and make sure are within limits.
  • Page 47 Maintenance Fundamentals Replacing Parts Colour label Always use Honda Genuine Parts or their equivalents to ensure reliability and safety. When ordering coloured components, specify the model name, colour, and code mentioned on the colour label. The colour label is attached to the frame under the seat.
  • Page 48 Maintenance Fundamentals Battery WARNING Your motorcycle has a maintenance-free type The battery gives off explosive battery. You do not have to check the battery hydrogen gas during normal electrolyte level or add distilled water. Clean operation. the battery terminals if they become dirty or corroded.
  • Page 49 NOTICE NOTICE Installing non-Honda electrical accessories can overload Replacing a fuse with one that has a higher rating the electrical system, discharging the battery and possibly greatly increases the chance of damage to the electrical damaging the system.
  • Page 50 For recommended engine oil, see Conserving” on the circular API service symbol. “Specifications”. P.112 If you use non-Honda engine oil, check the label to make sure that the oil satisfies all of the following standards: JASO T 903 standard : MA ●...
  • Page 51 NOTICE dealer. Brake fluid can damage plastic and painted surfaces. Wipe up spills immediately and wash thoroughly. Recommended brake fluid: Honda DOT 4 Brake Fluid or equivalent Normal Worn Damaged Drive Chain (GOOD)
  • Page 52 Recommended lubricant: Drive chain lubricant designed Recommended Coolant specifically for O-ring chains Pro Honda HP is a pre-mixed solution of antifreeze and distilled water. Concentration: 50 % antifreeze and 50 % distilled water continued 32MGY600.indb...
  • Page 53 Maintenance Fundamentals ❙ Inspecting for Damage A concentration of antifreeze below 40 % will not provide proper corrosion and cold Inspect the tyres for temperature protection. A concentration of up cuts, slits, or cracks to 60 % will provide better protection in that exposes fabric or colder climates.
  • Page 54 Maintenance Fundamentals ❙ Inspecting Tread Depth WARNING Inspect the tread wear indicators. If they become visible, replace the tyres immediately. Riding on tyres that are excessively For safe riding, you should replace the tyres worn or improperly inflated can when the minimum tread depth is reached. cause a crash in which you can be seriously hurt or killed.
  • Page 55 Use the recommended tyres or equivalents ● hurt or killed. of the same size, construction, speed rating, and load range. Have the wheel balanced with Honda Always use the size and type of tyres ● Genuine balance weights or equivalents recommended in this owner’s after the tyre is installed.

  • Page 56: Tool Kit

    Tool kit The tool kit is stored under the seat. The following tool is also provided with your P.54 motorcycle. You can perform some roadside repairs, Drive chain adjustment pin spanner ● minor adjustments and parts replacement Store the pin spanner in a safety place. with the tools contained in the kit.

  • Page 57: Removing & Installing Body Components

    Removing & Installing Body Components Seat Removal ❙ 1. Insert the ignition key into the seat lock, Prongs Seat and turn and hold the key clockwise to unlock the seat. Hooks 2. Pull the rear of the seat back and up. Installation ❙...

  • Page 58: Clip A

    Removing & Installing Body Components Clip A Clip A Clip B The clip A must be removed to remove the The clip B must be removed to remove the spoiler and the right front side cowl. right front side cowl. ❙...

  • Page 59: Clip C

    Removing & Installing Body Components Clip C Clip C Installation ❙ 1. Slightly open the retaining pawls and The clip C must be removed to remove the then push them out. left rear cowl. 2. Insert the clip into the hole. ❙...

  • Page 60: Right Front Side Cowl

    Removing & Installing Body Components Right Front Side Cowl Right Front Side Cowl Right front side cowl Bolt B Clips B Clips B Front spoiler Clips A Bolt A Tabs Clip A Bolt B Prongs continued 32MGY600.indb 2011/01/11 16:28:02...
  • Page 61 Removing & Installing Body Components Right Front Side Cowl The right front side cowl must be removed Installation ❙ to service the coolant reserve tank. Install the parts in the reverse order of Removal ❙ removal. 1. Remove the clips A and front spoiler. 2.

  • Page 62: Left Rear Cowl

    Removing & Installing Body Components Left Rear Cowl Left Rear Cowl The left rear cowl must be removed to remove the battery. Removal ❙ Clip C Hook Slot Left rear cowl 1. Remove the seat. P.54 2. Remove the clip C and bolt. 3.

  • Page 63: Battery

    Removing & Installing Body Components Battery Battery 3. Disconnect the negative terminal from the battery. 4. Disconnect the positive terminal from Negative Positive Rubber strap the battery. terminal terminal 5. Remove the battery taking care not to drop the terminal nuts. Installation ❙...

  • Page 64: Engine Oil

    Engine Oil Checking the Engine Oil Oil fill cap Oil inspection 1. If the engine is cold, idle the engine for 3 window to 5 minutes. Upper level 2. Turn the ignition switch OFF, stop the engine and wait 2 to 3 minutes. 3.

  • Page 65: Adding Engine Oil

    Engine Oil Adding Engine Oil Adding Engine Oil NOTICE Overfilling with oil or operating with insufficient oil can If the engine oil is below or near the lower cause damage to your engine. Do not mix different level mark, add the recommended engine brands and grades of oil.
  • Page 66 Changing the oil and filter requires special tools. We recommend that you have your motorcycle serviced by your dealer. Use a new Honda Genuine oil filter or equivalent specified for your model. NOTICE Using the wrong oil filter can result in serious damage to the engine.
  • Page 67 Engine Oil Changing Engine Oil & Filter 6. Remove the oil filter with a filter wrench 7. Apply a thin coat of engine oil to the and let the remaining oil drain out. Make rubber seal of a new oil filter. 8.

  • Page 68: Coolant

    Coolant Checking the Coolant If the coolant level is dropping noticeably or the reserve tank is empty, you likely have a 1. Place your motorcycle on a firm, level serious leak. Have your motorcycle inspected surface. by your dealer. 2. Hold your motorcycle in an upright Adding Coolant position.
  • Page 69 Coolant Changing Coolant 3. Remove the reserve tank cap and add Reserve tank cap fluid while monitoring the coolant level. Do not overfill above the upper level mark. Make sure no foreign objects enter the reserve tank opening. 4. Securely reinstall the cap. 5.

  • Page 70: Brakes/Clutch

    Brakes/Clutch Checking Brake Fluid If the brake fluid level in either reservoir is below the lower level mark or the brake 1. Place your motorcycle in an upright lever and pedal freeplay becomes excessive, position on a firm, level surface. inspect the brake pads for wear.
  • Page 71 Brakes/Clutch Inspecting the Brake Pads Inspecting the Brake Pads Inspect the brake pads from below Front the brake caliper. Check the condition of the brake pad Always inspect both left and right groove wear indicators. calipers. The pads need to be replaced if a Inspect the brake pads from the Front Rear...
  • Page 72 Brakes/Clutch Checking Clutch Fluid Checking Clutch Fluid If the fluid level is low or if you find fluid leaks, or deterioration or cracks in the hoses and fittings, have the clutch system serviced Clutch fluid by your dealer. reservoir Lower level mark 1.

  • Page 73: Side Stand

    Side Stand 4. Start the engine, pull the clutch lever in, and shift the transmission into gear. 5. Lower the side stand all the way. The engine should stop as you lower the side stand. If the engine doesn’t stop, have your motorcycle inspected by your dealer.

  • Page 74: Drive Chain

    Drive Chain Inspecting the Drive Chain 3. Check the slack in the lower half of the drive chain midway between the Slack sprockets. Check the drive chain slack at several points Drive chain slack: along the chain. If the slack is not constant 30 to 40 mm (1.2 to 1.6 in) at all points, some links may be kinked and Do not ride your motorcycle if the...

  • Page 75: Adjusting The Drive Chain Slack

    Drive Chain Adjusting the Drive Chain Slack 5. Inspect the sprockets. 5. Tighten the bearing holder pinch bolt to P.48 6. Clean and lubricate the drive chain. the specified torque. P.49 Torque: 74 N·m (7.5 kgf·m, 55 lbf·ft). Adjusting the Drive Chain Slack If a torque wrench is not used for this Adjusting the chain requires special tools.
  • Page 76 Drive Chain Checking the Drive Chain Slider Checking the Drive Chain Slider Checking the Drive Chain Wear ❙ Check the chain wear label when adjusting Check the condition of the drive chain slider. the drive chain. If the red zone on the label The drive chain slider need to be replaced if aligns with the tip of driven sprocket teeth it is worn to the wear limit line.

  • Page 77: Throttle

    Throttle Checking the Throttle Adjusting the Throttle Freeplay 1. Loosen the lock nut. With the engine off, check that the throttle rotates smoothly from fully closed to fully 2. Turn the adjuster until the freeplay is 4 to open in all steering positions and throttle 6 mm (0.16 to 0.24 in).

  • Page 78: Other Adjustments

    Other Adjustments Adjusting the Clutch and Brake forward in the desired position. After adjustment, check that the levers Levers operate correctly before riding. You can adjust the distance between the tip NOTICE of the clutch and brake lever. Do not turn the adjuster beyond its natural limit. ●...

  • Page 79: Adjusting The Rear Suspension

    Other Adjustments Adjusting the Rear Suspension Adjusting the Rear Suspension Rebound Damping ❙ You can adjust the rebound damping by the Spring Preload ❙ adjuster to suit the load or the road surface. You can adjust the spring preload by the Turn clockwise to increase rebound damping adjuster to suit the load or the road surface.

  • Page 80: Headlight Aim

    Other Adjustments Adjusting the Headlight Aim Adjusting the Headlight Aim NOTICE Do not turn the adjuster beyond its limits. You can adjust vertical aim of the headlight for proper alignment. Turn the screw using NOTICE a Phillips screwdriver provided in the tool kit The rear shock absorber damper unit contains high ) in or out as necessary.

  • Page 81: Brakelight Switch

    Other Adjustments Adjusting the Brakelight Switch Adjusting the Brakelight Switch Adjusting the Idle Speed Check the operation of the brakelight The engine must be at normal operating switch. Turn the adjusting nut in the temperature for accurate idle speed direction A if the switch operates too late, adjustment.

  • Page 82: Troubleshooting

    Troubleshooting Engine Will Not Start Tyre Puncture P.85 ..............(HISS indicator stays ON) P.80 Electrical Trouble P.92 ....................Overheating Battery Goes Dead P.92 ............(High coolant temperature/ Burned-out Light Bulb P.92 ..........warning indicators are ON) P.81 Blown Fuse P.96 .......

  • Page 83: Engine Will Not Start (Hiss Indicator Stays On)

    Engine Will Not Start (HISS indicator stays ON) Check if there is no another HISS key Starter Motor Operates But Engine ❙ (including spare key) close to the Does Not Start ignition switch. Check the following items: Check if there are no any metallic seals Check the correct engine starting or stickers on the key.

  • Page 84: Overheating (High Coolant Temperature/Warning Indicators Are On)

    Overheating (High coolant temperature/warning indicators are ON) 2. Check that the radiator fan is operating, The engine is overheating when the following occurs: and then turn the ignition switch to the High coolant temperature indicator and OFF position. ● warning indicator come ON. If the fan is not operating: Acceleration becomes sluggish.

  • Page 85: Warning Indicators On Or Flashing

    Warning Indicators ON or Flashing Low Oil Pressure Indicator If the low oil pressure indicator and the warning indicator stay ON when the oil level If the low oil pressure indicator and the is at the proper level, stop the engine and warning indicator come ON, pull safely to contact your dealer.

  • Page 86: Abs Indicator (Anti-Lock Brake System)

    Warning Indicators ON or Flashing ABS (Anti-lock Brake System) Indicator ABS (Anti-lock Brake System) If the ABS indicator stays ON, your brakes will continue to work as a conventional Indicator system, but without the anti-locking If the indicator operates in one of the function.

  • Page 87: Other Warning Indication

    Other Warning Indication Fuel Gauge Failure Indication If the fuel system has an error, the fuel gauge indicators will be displayed as shown in the illustration. If this occurs, see your dealer as soon as possible. 32MGY600.indb 2011/01/11 16:28:20...

  • Page 88: Tyre Puncture

    Tyre Puncture Repairing a puncture or removing a wheel WARNING requires special tools and technical expertise. We recommend you have this Riding your motorcycle with a type of service performed by your dealer. temporary tyre repair can be risky. If After an emergency repair, always have the the temporary repair fails, you can tyre inspected/replaced by your dealer.
  • Page 89 Tyre Puncture Removing Wheels 3. On the right side, remove the mounting When removing and installing the wheel, be careful not to damage the wheel speed bolts and remove the brake caliper. 4. On the left side, remove the mounting sensor and pulser ring.
  • Page 90 Tyre Puncture Removing Wheels 5. Remove the front axle bolt. 8. Loosen the left axle pinch bolt. 6. Loosen the right axle pinch bolt. 9. On the left side, withdraw the front axle 7. Support your motorcycle securely and shaft, and remove the side collars and raise the front wheel off the ground wheel.
  • Page 91 Tyre Puncture Removing Wheels Installation 4. Tighten the left axle pinch bolt to hold 1. Attach the side collars to the wheel. the axle. 2. On the left side, place the wheel 5. Tighten the axle bolt. between the fork legs and insert the Torque: 59 N·m (6.0 kgf·m, 44 lbf·ft).
  • Page 92 Tyre Puncture Removing Wheels 9. Install the left brake caliper and tighten 13. Raise the front wheel off the ground the mounting bolts. again, and check that the wheel rotates freely after you release the brake. Torque: 31 N·m (3.2 kgf·m, 23 lbf·ft). 14.
  • Page 93 Tyre Puncture Removing Wheels 4. Move the muffler outward. Rear Wheel ❙ 5. Remove the rear wheel nuts, and remove Removal the rear wheel. 1. Support your motorcycle securely and Rear wheel nuts Muffler raise the rear wheel off the ground using a maintenance stand or a hoist.
  • Page 94 Tyre Puncture Removing Wheels Installation 1. To install the rear wheel, reverse the removal procedure. 2. Tighten the rear wheel nuts equally. Torque: 108 N·m (11.0 kgf·m, 80 lbf·ft). 3. Tighten the muffler band bolts. Torque: 21 N·m (2.1 kgf·m, 15 lbf·ft). 4.

  • Page 95: Electrical Trouble

    Electrical Trouble Battery Goes Dead Burned-out Light Bulb Charge the battery using a motorcycle Follow the procedure below to replace a battery charger. burned-out light bulb. Remove the battery from the motorcycle Turn the ignition switch to the OFF or LOCK while charging.

  • Page 96: Headlight Bulb

    Electrical Trouble Burned-out Light Bulb The high and low beam headlight bulbs Headlight Bulb ❙ replacement can be done in the same way. Low beam Bulb socket 1. Remove the dust cover. 2. Pull the socket off the bulb without Bulb retainers turning it.
  • Page 97 Electrical Trouble Burned-out Light Bulb Position Light Brake/Tail light ❙ ❙ Bulbs Brake/Tail light Sockets 1. Pull the socket and remove it. The brake and tail light uses several LEDs. 2. Pull out the bulb without turning. If there is a LED which is not turned on, see 3.
  • Page 98 Electrical Trouble Burned-out Light Bulb Front/Rear Turn Signal Bulb License Plate Light ❙ ❙ 1. Remove the screw. 1. Remove the screws. 2. Remove the turn signal lens and lens 2. Remove the license light cover and license packing. light cover packing. 3.

  • Page 99: Blown Fuse

    Electrical Trouble Blown Fuse Blown Fuse 1. Remove the seat. P.54 2. Remove the fuse box cover. 3. Pull the fuses out with the fuse puller in Before handling fuses, see “Inspecting and Replacing Fuses”. the tool kit and check for a blown fuse. P.46 Always replace a blown fuse with a spare ❙...
  • Page 100 Electrical Trouble Blown Fuse 4. Pull the main fuse and FI fuse out with Main Fuse & FI Fuse ❙ the fuse puller in the tool kit and check for a blown fuse. Always replace a blown Starter magnetic switch cover fuse with a spare of the same rating.

  • Page 101: Information

    Information Keys P.99 ..................Instruments, Controls, & Other Features P.100 ............Fuels Containing Alcohol P.103 ........Catalytic Converter P.104 ..........Caring for Your Motorcycle P.105 ....... Storing Your Motorcycle P.107 ........Transporting Your Motorcycle P.108 ......You & the Environment P.109 ........

  • Page 102: Keys

    Keys Keys To make a duplicate key and register it with your HISS system, take the spare key, the key number plate, and the motorcycle to your Ignition key dealer. The ignition key contains a special coded chip that is recognized by the immobilizer system A metal key holder may cause damage to the (HISS) in order to start the engine.

  • Page 103: Instruments, Controls, & Other Features

    ON. Leaving the ignition switch ON HISS with the engine stopped will drain the battery. The Honda Ignition Security System (HISS) Do not turn the key while riding. immobilizes the engine’s ignition system if an improperly-coded key is used to try and start Engine Stop Switch the engine.
  • Page 104 Instruments, Controls, & Other Features EC Directive The HISS indicator starts flashing every 2 seconds for 24 hours after the ignition switch This immobilizer system complies with R & TTE is turned OFF. To prevent or to restore the HISS (Radio and Telecommunications Terminal indicator flashing: Equipment and the mutual recognition of their...
  • Page 105 Instruments, Controls, & Other Features Document Bag The owner’s manual, registration, and insurance information can be stored in the plastic document bag located under the seat. Ignition Cut-off System A banking (lean angle) sensor automatically stops the engine and fuel pump if the motorcycle falls over.

  • Page 106: Fuels Containing Alcohol

    Fuels Containing Alcohol Fuels Containing Alcohol The use of petrol containing more than 10 % ethanol (or more than 5 % methanol) may: Some conventional fuels blended with alcohol Damage the painting of the fuel tank. ● are available in some locales to help reduce Damage the rubber tubes of the fuel line.

  • Page 107: Catalytic Converter

    A defective catalytic converter contributes to air pollution and can impair your engine’s performance. A replacement unit must be an original Honda part or equivalent. 32MGY600.indb 2011/01/11 16:28:37...

  • Page 108: Caring For Your Motorcycle

    Frequent cleaning and polishing is important 3. Thoroughly rinse your motorcycle with to ensure the life of your Honda. A clean plenty of clean water. 4. After the motorcycle dries, lubricate any motorcycle makes it easier to spot potential problems.
  • Page 109 Caring for Your Motorcycle ❙ Washing Precautions Do not direct water at the air cleaner: ● Follow these guidelines when washing: Water in the air cleaner can prevent the Do not use high-pressure washers: engine from starting. ● High-pressure water cleaners can damage Do not direct water near the headlight: ●...

  • Page 110: Storing Your Motorcycle

    Storing Your Motorcycle Storing Your Motorcycle To remove stubborn stains, use diluted ● detergent and rinse thoroughly with plenty of water. If you store your motorcycle outdoors, you Avoid getting petrol, brake fluid, or should consider using a full-body motorcycle ●...

  • Page 111: Transporting Your Motorcycle

    Transporting Your Motorcycle Transporting Your After removing your motorcycle from storage, inspect all maintenance items required by the Motorcycle Maintenance Schedule. If your motorcycle needs to be transported, it should be carried on a motorcycle trailer or a flatbed truck or trailer that has a loading ramp or lifting platform, and motorcycle tie-down straps.

  • Page 112: You & The Environment

    You & the Environment You & the Environment it down a drain or on the ground. Used oil, petrol, coolant, and cleaning solvents contain Owning and riding a motorcycle can be poisons that can hurt refuse workers and enjoyable, but you must do your part to contaminate drinking water, lakes, rivers, and protect the environment.

  • Page 113: Serial Numbers

    Serial Numbers Serial Numbers The frame and engine serial numbers uniquely identify your motorcycle and are required in order to register your motorcycle. They may also be required when ordering replacement parts. The frame number is stamped on the right side of the steering head.

  • Page 114: Specifications

    Specifications Main Components ■ Displacement 782 cm (47.70 cu-in) Type RC60 Bore x stroke 72 x 48 mm (2.83 x 1.89 in) Overall length 2,130 mm (83.9 in) Compression ratio 11.6 : 1 Overall width 800 mm (31.5 in) Unleaded petrol Fuel Overall height 1,240 mm (48.8 in)

  • Page 115: Service Data

    225 kPa (2.25 kgf/cm , 33 psi) Tyre air pressure Recommended Rear 250 kPa (2.50 kgf/cm , 36 psi) brake (clutch) Honda DOT 4 Brake Fluid Minimum tread Front 1.5 mm (0.06 in) fluid depth Rear 2.0 mm (0.08 in) Cooling system 2.92 litres (3.09 US qt, 2.57 Imp qt)

  • Page 116: Torque Specifications

    Specifications Torque Specifications ■ Recommended drive Drive chain lubricant designed chain lubricant specifically for O-ring chains Engine oil drain bolt 30 N·m (3.1 kgf·m, 22 lbf·ft) Oil filter 26 N·m (2.7 kgf·m, 19 lbf·ft) Drive chain slack 30 to 40 mm (1.2 to 1.6 in) Bearing holder pinch bolt 74 N·m (7.5 kgf·m, 55 lbf·ft) DID 50VA8 or RK 50HFOZ5...

  • Page 117: Index

    Index A to D ABS Indicator ..........30 Caring for Your Motorcycle ....105 Accessories..........16 Clip A............55 Clip B ............55 Clip C ............56 Battery ..........45, 60 Clutch Brakelight Switch ........78 Fluid ..........48, 69 Brakes Lever Adjustment ........75 Fluid ..........48, 67 Colour Label ..........
  • Page 118 Index Index E to H E to H Electrical Trouble ........92 Gasohol ............103 Engine Number ..........110 Hazard Switch ...........32 Oil ............47, 61 Headlight Aim .......... 77 Oil Filter ...........63 Overheats..........81 Headlight Dimmer Switch ......32 Starting ........... 34 Helmet Holder...........37 Stop Switch ........32, 34, 100 High Beam Indicator .........31 High Coolant Temperature...
  • Page 119 Index I to P Schedule ..........40 Idle speed ..........78 Maximum Weight Limit ......17 Ignition Cut-off System Modifications ..........16 Banking Sensor ........102 Side Stand ..........70 Ignition Key ..........99 Neutral Indicator ........31 Ignition Switch ........33, 34 Image Labels ..........6 Indicators ..........
  • Page 120 Index Index R to S R to S Recommended Safety Precautions ........11 Coolant ............49 Seat ............54 Fuel ............36 Serial Numbers ........110 Shifting Gears ...........35 Oil ............47 Refuelling ..........36 Side Stand ..........70 Removal Side Stand Ignition Cut-off System ..70 Clip A ............55 Specifications ..........
  • Page 121 Index T to W Tachometer ..........21 Throttle ............74 Tool Kit ............53 Transporting Your Motorcycle ....108 Tripmeter ..........23 Troubleshooting ........79 Turn signal indicators .......31 Tyres Air Pressure ..........50 Puncture ..........85 Replacing ...........50, 85 Warning Indicators ON ....31, 81, 82 Washing Your Motorcycle ......105 Weight Limit ..........17 Wheels...

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