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Trademarks MONARCH is a registered trademark of Monarch Marking Systems, Inc. 415 is a trademark of Monarch Marking Systems, Inc. Paxar is a trademark of Paxar Corporation. Monarch Marking Systems P .O. Box 608 Dayton, Ohio 45401...
1. Setting Up 1. Push the 415 Rewind power switch OFF. 2. Place the rewind on a level surface. Be sure it is at least ten inches away from the supply exit of the printer (Figure 1). 3. Squarely align the rewind’s hub flange with the edge of the supply.
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Monarch 415 Rewind Operator’s Handbook 4. Plug the power cord into the rewind (Figure 2). Then, plug the power cord into a grounded electrical outlet. Fuse Holder Power Cord Power Switch Figure 2...
2. Connecting Supplies Rewinding on the Hub 1. Slide the supply guide away from the hub flange and pull it away from the hub. 2. Print or feed enough supplies from the printer to wrap around the hub one and one half times. 3.
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Monarch 415 Rewind Operator’s Handbook 6. Turn the hub and hub flange at least one full turn counterclockwise to tighten the supply strip. 7. Push the supply guide against the hub then slide it against the supply. NOTE: Units with 3" hubs have a flanged disk instead of a supply guide.
Rewinding on a Paper Core 1. Slide the supply guide away from the hub flange and pull it away from the hub. 2. Push the paper core on the hub until it is against the hub flange. 3. Hold the hub flange and twist the hub clockwise until the paper core is tight.
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Monarch 415 Rewind Operator’s Handbook 5. Turn the hub and hub flange at least one full turn counterclockwise to tighten the supply strip. 6. Push the supply guide against the hub then slide it against the supply.
3. Operating the Rewind Starting 1. Turn the speed control knob (Figure 6) to SLOW. 2. Push the rewind power switch (Figure 7) ON. NOTE: The rewind will start to turn. When the dancer roller is almost horizontal, the rewind will stop.
Monarch 415 Rewind Operator’s Handbook Stopping 1. Stop the printer. 2. Push the rewind power switch OFF. 3. Pull the supply guide away from the hub. 4. Cut the supply at the supply exit of the printer (Figure 8). 5. Tape the end of the supply to the roll on the rewind.
4. Changing Hubs If you change to a different supply, you may need to use a different hub. One, three, and four inch diameter hubs (short and long) are available from Monarch. To change hubs 1. Pull the supply guide away from the hub (Figure 9). Supply Guide 2.
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Monarch 415 Rewind Operator’s Handbook 3. Remove the hub sections and replace them with the new ones (Figure 11). a. Slide the new hub spindle on the shaft. Be sure the notch fits over the raised portion of the hub flange. b.
5. Burster Option Setup and Operation Proper positioning of the printer, burster, and supplies is critical. 1. Place the Rewind/Burster assembly in the proper position in front of the printer. A drawing showing the correct position for all supported printers and optional location guides for alignment is inside the back cover.
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Monarch 415 Rewind Operator’s Handbook 4. Figure 13 shows the burster with the supplies installed. Place the separator bars in their approximate working positions (i.e. in line with the perforations). When only one bar is needed (for two part supply), slide unused bar to the outboard side.
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8. Slide the first core onto the 415 hub until it is against the hub flange. 9. Hold the hub flange and twist the hub clockwise until the paper core is tight. 10. Position the slot in the hub to the top. 11.
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Monarch 415 Rewind Operator’s Handbook 12. Slide the separator disk and the next core onto the hub (Figure 15). 13. Hold the core against the separator disk, insert the core lock (metal strip) into the slot, and slide it into the core. 14.
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15. Hold the second separator disk with the inside notch up (in line with the core lock) and slide it onto the hub (Figure 16). 16. Place the third core over the core lock and slide it onto the hub. Notch in Disk 5.
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Monarch 415 Rewind Operator’s Handbook 17. Slide the third core against the second separator disk (Figure 17). 18. Align the leading edge of the first label on the outside strip with the slot in the hub and tape the supply to the core. Label Edge Second Separator Disk...
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5. Burster Option Setup and Operation 19. Hold the flanged collar assembly with the opening in the collar up. Then install it on the hub as shown in Figure 18. Opening in Collar Figure 18...
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Monarch 415 Rewind Operator’s Handbook 20. Recheck the printer to rewind alignment and fine adjust as necessary. 21. Verify that the separator bars are located between the strip as shown in Figure 19. 22. Verify that the labels on all three strips are aligned. NOTE: All labels must be aligned as though the supply was never separated to prevent torn strips or labels coming off.
5. Burster Option Setup and Operation Supply Removal 1. Remove the core lock (metal strip). 2. Remove the flanged collar assembly. 3. Remove the outside core and roll of labels. 4. Remove the second separator disk. 5. Remove the middle core and roll of labels. 6.
7. Troubleshooting Problem Power switch light does not light. Dancer arm does not activate the rewind. Corrective Action Connect the power cord. Call Monarch Service. Make sure the rewind is on a level surface.
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