Assembly Of Generator; Install Rear End Frame; Install Pulley; Install Rectifier Holder - Toyota 22R-E Service Manual

CH–14
CHARGING SYSTEM – Generator

ASSEMBLY OF GENERATOR

(See page CH–5)
1. INSTALL ROTOR TO DRIVE END FRAME

2. INSTALL REAR END FRAME

(a) Using a plastic–faced hammer, lightly tap in the rear
end frame.
(b) Install the four nuts.

3. INSTALL PULLEY

(a) Install the pulley to the rotor shaft by tightening the
pulley nut by hand.
(b) Hold SST A with a torque wrench, and tighten SST
B clockwise to the specified torque.
SST 09820–63010
Torque: 39 N–m (400 kgf –cm, 29 ft–Ibf)
(c) Check that SST A is secured to the pulley shaft.
(d) As shown in the illustration, mount SST C in a vise,
and install the generator with SST (A and B) to SST C.
(e) To torque the pulley nut, turn SST A in the direction
shown in the illustration.
Torque: 110 N–m (1,125 kgf –cm, 81 ft–lbf )
(f) Remove the generator with SST (A and B) from SST C.
(g) Turn SST B and remove SSTs A and B.

4. INSTALL RECTIFIER HOLDER

(a) Install the four rubber insulators on the lead wires.
(b) Install the rectifier with the four screws.