Zodiac CAE Installation Instructions Manual
Zodiac CAE Installation Instructions Manual

Zodiac CAE Installation Instructions Manual

Air dehumidifier for indoor swimming pools

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Installation instructions
CAE
Air dehumidifier for indoor swimming pools
Réf. : N.D.006.A.
- Ver . 02-2010

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Summary of Contents for Zodiac CAE

  • Page 1 Installation instructions Air dehumidifier for indoor swimming pools Réf. : N.D.006.A. - Ver . 02-2010...
  • Page 2: Table Of Contents

    1. Installation ....................... 2   1.1 General ..........................2    1.1.1 Precautions ..........................2   1.1.2 General terms of delivery ......................2   1.1.3 Storage and transport conditions ....................3   1.1.4 Field of application ........................3   1.1.5 Operating principle ........................3 1.2 Description ........................
  • Page 3: Installation

    1. Installation 1.1 General Read this manual carefully before installing, maintaining or repairing this appliance! symbol indicates important information that must be taken into account in order to avoid the risk of injury and/or damage to the appliance. symbol indicates useful information. 1.1.1 Precautions This device must be installed and serviced by certified professionals approved in the electrical, hydraulic and cooling domains.
  • Page 4: Storage And Transport Conditions

    Power Power restored on Available Air flow- Appliance capacity* consumed* the ambient air* pressure** rate without option mmCE m³/h CAE 508 2710 6500 2040 CAE 510 4040 9695 2720 CAE 513 13.5 5430 13030 3400 * under the following nominal conditions: air 30°C - humidity 70%.
  • Page 5: Installation

    1.3 Installation 1.3.1 Electrical regulations for swimming pools Refer to the current regulations for your country. French standard C15.100 Section 702 - U.T.E: In volumes 0 and 1, only protection using Very Low Voltage (article 411.1) with a nominal voltage not exceeding 12 V AC or 30V DC is allowed.
  • Page 6: Installation Requirements

    2) Easy access to the appliance for maintenance and connections, leave 1 meter of free space around the CAE. 3) Place nothing in front of or on the blowing and suction grates, 4) Anti-vibration studs (supplied) must be installed under the appliance,...
  • Page 7: Connection Through A Dividing Wall

     blowing double deflector grate Dimensions in mm, indications of values for installation using accessories for a CAE with mini-duct network (see Zodiac Pool Care Europe catalogue). 1.3.5 Connection to a duct network Install the appliance in a technical room that is protected from freezing.
  • Page 8: Connection Of Condensation Drainage

     hall        Pool *minimum distance  CAE 508-510-513   suction grid  blowing grids + connector box  Hygro Control  fresh air intake  air renewal system (see §1.3.2) ...
  • Page 9 If the power cable is damaged it must be replaced by a qualified technician or by a Zodiac Pool Care Europe service station. 1.3.7.4 Hygro Control connection Hygro Control = digital display hygro-thermostat = display and setting of pool hall temperature* and humidity - for installation location: see §1.3.3 and refer to §...
  • Page 10 General CAE terminals Cable 5 x 1 mm², maximum length: 30 meters Value settings “on/off” Temperature* and humidity programming or hygro-thermostat settings Mains supply 12Vac-50Hz- between terminals 4 and 5. - The numbering of the terminals must be respected, - Do not put these cables into the same duct as other 230 V or 400 V to avoid any...
  • Page 11 Starting up and stopping the appliance Press for 5 seconds. Locking/unlocking the keyboard To lock and unlock the keyboard: - Hygro Control must be active, - press simultaneously for 3 seconds, - the message is displayed or is removed. Adjusting the reference values - Hygro Control must be active, - press for 3 seconds, the modifiable value blinks,...
  • Page 12: Connecting The Options

    1.3.8 Connecting the options 1.3.8.1 Hot water battery  CAE 508-510-513  hot water battery (connections using Ø20/27, male fitting)  suction  blowing Automatic purge  Circulator  Check valve or solenoid valve Shut-off valve Connection to the primary circuit: before any valves or pumps.
  • Page 13: Commissioning

     Power on the appliance (by switching on the general terminal board),  Only for three-phased CAE: when the dehumidifier is switched on, check the status of the phase controller (KA4). If it is off, cut off the power supply and invert two phases directly on the appliance connection terminal board.
  • Page 14: Checks

    When the “ECP 600” regulator is switched on ventilation is active for 5 minutes. This also occurs if the appliance is powered on and the “on/off” switch of the Hygro Control delivered with the appliance is used. 1.4.3 Checks In the Hygro Control comfort model (see §1.3.7.4) ...
  • Page 15   plan to shunt the filter clock from the S-S terminals on the CAE electrical terminal board,  in the case of a hydraulic connection with pump that is independent of the filtering system, plan to power this pump using the P-P terminals on the CAE terminal board (maximum power: 60W with 230V AC, otherwise relay the power supply from an extra electric contactor), ...
  • Page 16: Troubleshooting

    “défaut thermique ventilateur” Triggering of the auxiliary contact Q1.1 on the Q1 thermal relay = fan heat fault triggering HP and/or LP switch and/or phase order relay KA4 (only on CAE “défaut pressostat three-phase) HP ou BP” - HP : check that the ventilator is operational, that the air filter is clean and...
  • Page 17: Troubleshooting Procedures

    Led lit continuously Meaning - temperature < than 10°C or > than 40°C (compressor stopped), - restart sensor is out of order. “défaut hors - In all cases, if the ventilator is active before the triggering of this fault, it is température”...
  • Page 18  No LED lit on ECP 600 Voltage between terminals 30-31 on ECP 600 is 230V AC Test fuses F1 and F2, and the power supply The voltage between terminals 4-5 on the ECP 600 is 12 V ac? Shunt terminals 1, 5 and 7, does the appliance start? Check the Hygro Control and its wiring Replace the ECP 600...
  • Page 19  The ventilation is working but not the compressor. Is the appliance being ventilated all the time? Set the VI/VP switch on the ECP 600 to Is the appliance in a defrost cycle (indicator lit on ECP 600)? Wait for the end of the cycle Is the compressor indicator...
  • Page 20: Maintenance

     check that each command relay, power switch and electronic protection device is operational, Be aware of the following: On the three-phase CAE, via the phase controller (KA4), any modification of the order of phases on the distribution network or on the existing electrical installation is detected.
  • Page 21: Spare Parts

    3.4 EC compliance certificate Z.P.C.E. declares that the products or ranges below: SPECIAL POOL DEHUMIDIFIERS CAE 508-510-513 are in compliance with the provisions of the:  ELECTROMAGNETIC COMPATIBILITY directive 89/336/EEC.  LOW VOLTAGE directive 73/23/EEC, as amended by 93/068/EEC.
  • Page 22 Schéma électrique Schéma de puissance CAE 508-510-513...
  • Page 23 Schéma de commande CAE 508-510-513...
  • Page 24 ZPCE type boiler or an existing heating system Ventilator power contactor Compressor power contactor Extra heating power contactor command relay water condenser option Phase order relay on three-phase CAE (CP) (extinct LED indicate a fault) KA4.1 KA4 relay contact “Normally Open” High pressure switch Low pressure switch Q1.1...
  • Page 25 Dimensions weight without option CAE 508 CAE 510 CAE 513...
  • Page 28 Plaque signalétique – Product name plate Votre installateur – Your installer Chauffage et déshumidification de piscines – Heating and dehumidification of pools Zodiac Pool Care Europe – Boulevard de la Romanerie – BP 90023 49180 Saint Barthélémy d’Anjou cedex – France www.zodiac-poolcare.com...

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