Related Manuals for Pfaff powerline 2235
Summary of Contents for Pfaff powerline 2235
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Page 1: Instruction Manual
2235 INSTRUCTION MANUAL This instruction manual applies to machines from the following serial numbers onwards: # 2 799 145 296-12-19 217/002 Betriebsanleitung engl. 09.12... - Page 2 As an alternative to the internet download the adjustment manual can also be ordered in book form under part no. 296-12-19 218/002. The reprinting, copying or translation of PFAFF Instruction Manuals, whether in whole or in part, is only permitted with our previous authorization and with written reference to the source.
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Page 3: Table Of Contents
Knee switch (only as an option on the PFAFF 2235 PFAFF PLUS) ........21 Lever for lifting the presser foot ................... 22 Adjusting the stitch length / Reverse feed lever (PFAFF 2235 BASIC + PLUS) ....22 Adjusting the stitch length / Reverse feed lever (PFAFF 2235 PREMIUM) ......23... - Page 4 Index Contents ..................Page Adjusting the top feed stroke (on the PFAFF 2235 BASIC + PLUS)........23 Adjusting the top feed stroke (on the PFAFF 2235 PREMIUM) ........... 24 Switchable needle thread tension ..................24 Control panel ........................25 Safety coupling .....................
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Page 5: Safety
Safety Safety Directives The machine has been constructed in accordance with the requirements listed in the EC Declaration of Conformity and the Declaration of Incorporation. In addition to this Instruction Manual, also observe all generally accepted, statutory and other regulations and legal requirements and all valid environmental protection regulations! The regionally valid regulations of the social insurance society for occupational accidents or other supervisory organizations are to be strictly adhered to! General notes on safety... -
Page 6: Safety Symbols
● It is the obligation of the user to ensure that none of the safety mechanisms are removed or deactivated. ● It is the obligation of the user to ensure that only authorized persons operate and work on the machine. Further information can be obtained from your PFAFF agent. -
Page 7: Operating And Specialist Personnel
Safety Operating and specialist personnel Operating personnel .05.01 Operating personnel are persons responsible for the equipping, operating and cleaning of the machine as well as for taking care of problems arising in the sewing area. The operating personnel is required to observe the following points and must: ●... -
Page 8: Danger Warnings
Safety Danger warnings A working area of 1 m must be kept free both in front of and behind the machi- ne, so that easy access is possible at all times. Never put your hands or fi ngers in the sewing area during sewing! Danger of injury by the needle! While setting or adjusting the machine do not leave any objects on the table nor in the needle plate area! Objects may be trapped or fl... -
Page 9: Proper Use
Proper use Proper use The PFAFF 2235 BASIC, PFAFF 2235 PLUS and the PFAFF 2235 PREMIUM are single needle fl atbed sewing machines with unison feed and large horizontal hook for sewing lockstitch seams. The machine is intended for commercial (industrial) use... -
Page 10: Specifi Cations
Specifi cations Specifi cations * PFAFF 2235 BASIC, PFAFF 2235 PLUS and PFAFF 2235 PREMIUM Stitch type: ......................301 (lockstitch) Needle system: ......................134-35 Version: ....................CN, CN9, C/DN, C/DN9 Needle size in 1/100 mm: Version CN, CN9: ....................... 110 – 140 Version C/DN, C/DN9: .................... -
Page 11: Machine Equipment And Options
Specifi cations Machine equipment and options PFAFF 2235 ● ● ● Horizontal hook, large ● ● Thread trimmer (-900/91), < 12 mm thread ends ❍ ● Thread pulling device (-909/12), controlled ● Presser foot lift, manual via knee lever ●... -
Page 12: Disposal Of Machine
Disposal of Machine Disposal of Machine ● Proper disposal of the machine is the responsibility of the customer. ● The materials used for the machine are steel, aluminium, brass and various plastic materials. The electrical equipment comprises plastic materials and copper. ●... -
Page 13: Explanation Of Symbols
Arbeitssymbole Explanation of symbols In this instruction manual, work to be carried out or important information is accentuated by symbols. These symbols have the following meanings: Note, information Cleaning, care Lubrication Maintenance, repairs, adjustment, service work (only to be carried out by technical staff) -
Page 14: Controls
Controls Controls On/off switch Fig. 7 - 01 Fig. 7 - 01a Machines with motor AB 321 + PF 321 Machines with motor P45 PD2-L + P74 ED-L ● The power supply to the machine is swit- ● Operate main switch 2 to switch the ched on or off by turning switch 1. -
Page 15: Pedal
Controls Pedal ● With the on/off switch on = Machine stop +1 = Sew - 1 = Raise presserfoot - 2 = Trim thread (on machines with thread trimmer) Fig. 7 - 03... -
Page 16: Keyboard On Machine Head (Only On The Pfaff 2235 Plus)
Controls Keyboard on machine head (only on the PFAFF 2235 PLUS) Fig. 7 - 04 ● The machine as a keyboard with 4 keys to activate different functions. ● When the keys 1 – 4 are operated on the standard version, the functions listed below are carried out. - Page 17 Controls Key 3: This button can have the following functions assigned depending on the drive system implemented and by way of changes to the parameter values: P45 PD2-L AB 321 Parameter Function Parameter Function 1 = threading aid + needle raised 91 = Needle up without trimming without trimming (= standard)
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Page 18: Keyboard On Machine Head (Only On The Pfaff 2235 Premium)
Controls Keyboard on machine head (only on the PFAFF 2235 PREMIUM) Fig. 7 - 05 ● The machine has a keyboard with 8 keys to activate different functions. ● In the keys 2 – 7 there are yellow LEDs. These shine when the respective function has been allocated to key 1. - Page 19 Controls Key 3: Needle position change This button can have the following functions assigned depending on the drive system implemented and by way of changes to the parameter values: P74 ED-L PF 321 Parameter Function Parameter Function 0 = Off 0 = Function off 1 = needle raised without trimming 01 = Needle up without trimming...
- Page 20 Controls Key 6: Calling up the pre-set stitch length Diode on = large stitch length, diode off = small stitch length. This button can have the following functions assigned depending on the drive system implemented and by way of changes to the parameter values: P74 ED-L PF 321 Parameter Funktion...
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Page 21: Knee Lever (Only On The Pfaff 2235 Basic)
Fig. 7 - 06 Knee switch (only as an option on the PFAFF 2235 PFAFF PLUS) ● Operate knee switch 1 to raise the sew- ing foot. Fig. 7 - 07... -
Page 22: Lever For Lifting The Presser Foot
1. Fig. 7 - 08 Adjusting the stitch length / Reverse feed lever (PFAFF 2235 BASIC + PLUS) ● Adjustment wheel 1 is used to pre-select the stitch length. ● As long as the reverse feed lever 2 is pressed during the sewing operation, the machine sews in reverse. -
Page 23: Adjusting The Stitch Length / Reverse Feed Lever (Pfaff 2235 Premium)
Fig. 7 - 10 Adjusting the top feed stroke (on the PFAFF 2235 BASIC + PLUS) ● The top feed stroke can be adjusted by turning knob 1. Fig. 7 - 11... -
Page 24: Adjusting The Top Feed Stroke (On The Pfaff 2235 Premium)
Controls Adjusting the top feed stroke (on the PFAFF 2235 PREMIUM) ● The large top feed lift can be set by tur- ning thumb wheel 1, and the small top feed lift by turning thumb wheel 2. ● Use key 4 to change between the two top feed lift settings (see Chap. -
Page 25: Control Panel
Controls Control panel The description can be found in the separate instruction manual for the motor. Safety coupling (optional) ● The safety coupling in the handwheel is set to automatically unlatch in case of a thread jam to prevent damage to the gripper. ●... -
Page 26: Preparation
Setting up Preparation All regulations and instructions in this Instruction Manual are to be observed! Special attention is to be paid to the safety regulations! All preparation work is only to be carried out by appropriately trained personnel. Before all preparation work, the machine is to be separated from the electricity supply by removing the plug from the mains or switching off the On/Off switch! Inserting the needle Switch off the machine! -
Page 27: Winding The Bobbin Thread, Regulating The Winder Tension
Setting up Winding the bobbin thread, regulating the winder tension Fig. 8 -02 ● Draw the thread from the reel stand through guide hole 1 into the bobbin winder tension unit 2 and then behind the thread clamp 3. ● Cut off the thread in thread clamp 3. The thread is retained. ●... -
Page 28: Removing / Inserting The Bobbin Case
Setting up Removing / Inserting the bobbin case Switch off the machine! Danger of injury due to uninten- tional starting of the machine! Removing the bobbin case: ● Raise latch 1 and remove bobbin case 2. Inserting the bobbin case: ●... -
Page 29: Threading Needle Thread/Adjusting Needle Thread Tension
Setting up Threading needle thread/adjusting needle thread tension Fig. 8 - 05 Switch off the machine! Danger of injury due to unintentional starting of the machine! ● Thread the machine as shown in Fig. 8 - 05. ● Regulate the needle-thread tension by turning milled screw 1 or 2. Setting the bobbin thread control function by reverse stitch counting The description can be found in the separate instruction manual for the motor. -
Page 30: Care And Maintenance
Care and maintenance Care and maintenance Servicing and maintenance intervals Clean the hook compartment .......Daily, several times if in continuous use Check the oil level ............Daily, before starting the machine Check/adjust the air pressure ......... Daily, before starting the machine Clean the fi... -
Page 31: Lubricating
Oil level indicator 2 must not exceed the "MAX" marking. Only use oil with a medium viscosity of 22.0 mm²/s at 40° C and a density of 0.865 g/cm³ at 15°C! We recommend PFAFF sewing-machine oil, part No. 280-1-120 144. -
Page 32: Checking/Regulating The Air Pressure
Care and maintenance Checking/regulating the air pressure ● Check the air pressure on gauge 1 every time before operation. ● Gauge 1 must show a pressure of 6 bar. ● Regulate this pressure if required. ● To do so, pull knob 2 up and turn it accor- dingly. -
Page 33: Wearing Parts
A detailed parts list for the complete machine is included with the accessories. In case of loss, the parts list can be downloaded from the internet address www.pfaff-industrial.com/pfaff/de/service/downloads As an alternative to the internet download the parts lists can also be ordered in book form under part no. - Page 34 Wearing parts 91-500 460-05 99-137 520-05 91-500 251-05 -900/91 91-500 319-05 11-225 175-05 (2x) 12-360 040-05 (0,1 mm) 12-360 041-05 (0,15 mm) 91-500 337-05 91-500 318-05...
- Page 35 Note...
- Page 36 PFAFF Industriesysteme und Maschinen AG Hans-Geiger-Str. 12 - IG Nord D-67661 Kaiserslautern Phone: +49 - 6301 3205 - 0 Fax: +49 - 6301 3205 1386 E-mail: info@pfaff-industrial.com Printed in Germany...