KYMCO Grand Dink 250 Service Manual page 98

8
. DRIVE AND DRIVEN PULLEYS/
KICK STARTER
Install the movable driven face onto the
driven face.
Apply grease to the guide rollers and guide
roller pins and then install them into the holes
of the driven face.
Install the seal collar.
Remove any excessive grease.
＊
Be sure to clean the driven face
•
off any grease.
Set the driven pulley assembly, driven face
spring and clutch assembly onto the clutch
spring compressor.
＊
Align the flat surface of the
•
driven face with the flat on the clutch
drive plate.
Compress the tool and install the drive plate
nut.
Set the tool in a vise and tighten the drive
plate nut to the specified torque.
Torque: 49.0_ 58.8N-m
＊
Be sure to use a clutch spring
•
compressor to avoid spring damage.
Special
Clutch Spring Compressor
Outer Driver, 39mm
INSTALLATION
Install the clutch/driven pulley onto the drive
shaft.
＊
Keep grease off the drive shaft.
•
Guide Roller
Driven Face
Seal Collar
Clutch Spring Compressor
Lock Nut Wrench
Clutch/Driven Pulley
GRAND DINK 250
Guide Roller Pin
Movable Driven Face
8-14