KYMCO Grand Dink 250 Service Manual page 182

14.STEERING HANDLEBAR/FRONT WHEEL/FRONT
BRAKE/FRONT SHOCK ABSORBER/FRONT FORK
INSTALLATION
Apply grease to the top and bottom ball races
and install 26 steel balls on the top ball race
and 19 steel balls on the bottom ball race.
Then, install the front fork.
Apply grease to the top cone race and install
it.
Tighten the top cone race and then turn the
steering stem right and left several times to
make steel balls contact each other closely.
＊
Check that the steering stem rotates
freely without vertical play.
Install the steering stem lock nut and tighten
it while holding the top cone race.
Torque: 78.4_ 117.6N-m
Install the front wheel. ( 14-7)
Install the front brake caliper. ( 14-12)
Install the front inner fender. ( 2-6)
Install the throttle grip and the right and left
handlebar switches.( 14-5)
Install the right and left brake master
cylinders. ( 14-5)
GRAND DINK 250
Bottom Ball Race
Lock Nut Wrench
Lock Nut Wrench
14-18