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Related Manuals for OutBack Power Technologies INTERNATIONAL SERIES GFX1312E
Summary of Contents for OutBack Power Technologies INTERNATIONAL SERIES GFX1312E
- Page 1 International Series GFX Inverter/Charger GFX1312E GFX1424E GFX1448E Installation Manual...
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Page 2: Contact Information
About OutBack Power Technologies OutBack Power Technologies is a leader in advanced energy conversion technology. Our products include true sine wave inverter/chargers, maximum power point tracking charge controllers, system communication components, as well as breaker panels, breakers, accessories, and assembled systems. Contact Information Telephone: +1.360.435.6030 (North America) -
Page 3: Important Safety Instructions
Important Safety Instructions READ AND SAVE THESE INSTRUCTIONS! This manual contains important safety instructions for the International Series GFX inverters. Read all instructions and cautionary markings on the inverter and on any accessories or additional equipment included in the installation. Failure to adhere to these instructions could result in severe shock or possible electrocution. -
Page 4: Definitions
Definitions The following is a list of initials, terms, and definitions used in conjunction with this product. Table 1 Term Definition Alternating Current; refers to voltage produced by the inverter, utility grid, or generator Automatic Generator Start Inverter’s 12-volt auxiliary output Conformité... -
Page 5: Personal Safety
CAUTION: Equipment Damage Only use components or accessories recommended or sold by OutBack Power Technologies or its authorized agents. IMPORTANT: Do not attempt to install this equipment if it appears to be damaged in any way. See the Troubleshooting Section for instructions on how to return the equipment if it is damaged or suspected to be damaged. -
Page 6: Battery Safety
CAUTION: Equipment Damage When connecting cables from the inverter to the battery terminals, ensure the proper polarity is observed. Connecting the cables incorrectly can damage or destroy the equipment and void the product warranty. Thoroughly inspect the equipment prior to energizing. Verify that no tools or equipment have been inadvertently left behind. -
Page 7: Regulatory Listings
Regulatory Listings The International Series GFX Inverter/Charger is CE compliant for off-grid use. Recycling Information IMPORTANT: Recycle Electronics and Batteries Batteries are considered hazardous waste and must be recycled according to local jurisdiction. Inverters and other electronics contain metals and plastics that can (and should) be recycled. - Page 8 EuroRecycle.net The following website provides general information about recycling in Europe. It also provides a list of companies and organizations that provide recycling information or assistance. Web site: http://euro.recycle.net E-mail: http://euro.recycle.net/cgi-bin/feedback1.cgi?w=27 (This is an online form providing a means to contact the owners of the website.) Important Safety Instructions 900-0111-01-00 Rev A...
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Page 9: Table Of Contents
Important Safety Instructions ... 1 Audience...1 Symbols Used ...1 Definitions...2 General Safety...2 Personal Safety...3 Inverter Safety...3 Battery Safety...4 Regulatory Listings ...5 Recycling Information...5 Introduction ... 9 Welcome to OutBack Power Technologies...9 Models...9 Components and Accessories... 10 Planning... 11 Applications... 11 Renewable Energy ... - Page 10 Table 1 Terms and Definitions ... 2 Table 2 Components and Accessories ...10 Table 3 Ground Conductor Size and Torque Requirements...18 Table 4 DC Conductor Size and Torque Requirements ...19 Table 5 AC Conductor Size and Torque Requirements...21 Figure 1 International Series GFX Inverter/Charger...
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Page 11: Introduction
Welcome to OutBack Power Technologies Thank you for purchasing the OutBack International Series GFX Inverter/Charger. This product offers a complete power conversion system between batteries and AC power. It can provide backup power or complete off-grid service. Battery-to-AC inverting which delivers 230 Vac at 50 Hz ... -
Page 12: Components And Accessories
Each model inverter has a single phase output marked with this symbol: Each inverter puts out a sine wave waveform marked with this symbol: Components and Accessories Table 2 Installed Components Battery Terminal Cover, red Battery Terminal Cover, black AC Conduit Plate DC Cover (DCC) Components and Accessories Included in Box... -
Page 13: Planning
Planning Applications The International Series GFX inverters are intended for on-grid, off-grid, and grid-interactive applications. These models are designed to use a battery bank to store energy. They can work in conjunction with photovoltaic (PV) panels to harvest solar energy, as well as wind turbines and other renewable sources. -
Page 14: Renewable Energy
The renewable source is always treated as a battery charger, even if all of its power is used immediately. The renewable source must have a charge controller or some way to prevent overcharging. - Page 15 A generator should be sized to provide enough power for all the loads and the battery charging. Available generator power may be limited by ratings for circuit breakers and/or generator connectors. The generator must be able to provide current to all inverters on a given phase or leg. Minimum generator wattage* is usually recommended to be twice the wattage of the inverter system.
- Page 16 Planning NOTES: 900-0111-01-00 Rev A...
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Page 17: Installation
Location and Environmental Requirements The International Series GFX inverters can be located outdoors, but OutBack still recommends that they be protected from the environment. If protected from the environment, the inverter can mount in any position or orientation. If exposed to the environment, it cannot be placed upside-down to ensure that water will not accumulate under the DC cover. -
Page 18: Tools Required
Tools Required Wire cutters/strippers Torque wrenches Assorted insulated screwdrivers DVM or Voltmeter Mounting It is easier for two people to install the GFX inverter due to its weight. The unit must be secured with appropriate fasteners to a sturdy mounting surface capable of supporting its weight. -
Page 19: Terminals And Ports
Terminals and Ports DC TERMINALS: Connect to battery cables and DC system. See page 19 for instructions. CONTROL WIRING TERMINAL BLOCK: Receives control wires for a variety of functions, including automatic generator starting. See pages 23 and 24 for instructions and the International Series GFX Operator’s Manual for more information. -
Page 20: Grounding
Grounding WARNING: Shock Hazard The unit must be connected to a grounded, permanent wiring system. If a bond is made between neutral and ground make sure only one bond is present in the AC system at any time. Some codes require the bond to be made at the main panel only. WARNING: Shock Hazard For all installations, the negative battery conductor should be bonded to the grounding system at only one point. -
Page 21: Dc Wiring
DC Wiring CAUTION: Equipment Damage Never reverse the polarity of the battery cables. Always use correct polarity. CAUTION: Fire Hazard Always install a breaker, fuse, or protective device to protect the DC system. Table 4 DC Conductor Size and Torque Requirements Inverter Nominal DC Amps (Derated 125%) GFX1312E... -
Page 22: Figure 9 Required Order Of Battery Cable Hardware
Install battery cable lug, nuts and washers in the order illustrated. The battery cable lug should be the first item installed on the stud. It should make solid contact with the mounting surface. Do not install hardware in a different order than shown. Figure 9 CAUTION: Fire Hazard Never install extra washers or hardware between the mounting surface and the... -
Page 23: Ac Wiring
Size the breakers accordingly. The AC Hot In terminal brings power from the AC source. It powers both battery charger and loads. Use the source amperage to determine actual maximum draw. Size the breakers accordingly. All system wiring must comply with national and local codes and regulations. -
Page 24: Accessory Wiring
Accessory Wiring The AC Wiring Compartment Board has ports for both the Remote Temperature Sensor (RTS) and the system display. (The system display port is labeled MATE/HUB.) If a HUB is in use, it occupies the inverter’s MATE/HUB port. RTS cable (RJ11, 4-conductor, telephone) MATE cable (RJ45,... -
Page 25: Aux Wiring
AUX Wiring The AUX+ and AUX– terminals are a switched 12 Vdc supply. The AUX can respond to many criteria and control many functions. These include cooling fans, vent fans, load diversion, fault alarms, and automatic generator control. The AUX output can also be controlled externally through the system display. -
Page 26: Automatic Generator Start
Installation Automatic Generator Start (AGS) The AUX terminals can be used to perform “two-wire” generator start. A two-wire-start generator is the simplest type, where most of the circuits are automated. It usually has a single switch with two positions that is turned ON to start, OFF to stop. Either the system display or the FLEXnet DC can be programmed to perform automatic generator start using the AUX terminals. -
Page 27: Figure 17 Three-Wire Generator Start (Example)
Installation A “three-wire-start” generator has two or more starting circuits. It usually has a separate switch or position for cranking the generator. The AUX terminals cannot control this type of generator without using a three-wire to two-wire conversion kit. Atkinson Electronics (http://atkinsonelectronics.com) makes these kits, among other companies. The Atkinson GSCM-Mini is designed to work with OutBack inverters and others. -
Page 28: Single-Inverter Installations
Installation Single-Inverter Installations When installing an inverter AC system, the following rules must be observed. All wiring and input breakers must be sized for 30 Aac or less. All output breakers must be sized appropriately for loads and inverter wattage. Figure 18 Single-Inverter Wiring 900-0111-01-00 Rev A... -
Page 29: Multiple-Inverter Installations (Stacking)
Multiple-Inverter Installations (Stacking) Installing multiple inverters in a single AC system allows larger loads than a single inverter can handle. This requires stacking. Stacking inverters does not refer to physically placing one on top of another. It refers to how they are wired within the system and then programmed to coordinate activity. Stacking allows all units to work together as a single system. -
Page 30: Parallel Stacking (Dual-Stack And Larger)
Parallel Stacking (Dual-Stack and Larger) In parallel stacking, two or more inverters are stacked to create a single, common 230 Vac bus. All inverters share a common input (AC source) and run loads on a common output. Up to ten inverters may be installed in a parallel arrangement. The example on this page shows three inverters. -
Page 31: Figure 21 Parallel Wiring (Four Inverters)
Installation Figure 21 Parallel Wiring (Four Inverters) 900-0111-01-00 Rev A... -
Page 32: Three-Phase Stacking
Three-Phase Stacking In three-phase stacking, inverters are stacked to create three separate 230 Vac output legs in a wye configuration. The output of each inverter is 120° out of phase from the others. Any two outputs produce 400 Vac between them. -
Page 33: Figure 23 Three-Phase Wiring (Three Inverters)
Installation Figure 23 Three-Phase Wiring (Three Inverters) 900-0111-01-00 Rev A... -
Page 34: Functional Test
Installation Functional Test Once the mounting, wiring, and other installation steps are completed, proceed to the International Series GFX Operator’s Manual. The Operator’s Manual has steps for powering up and performing a functional test on the inverter system, as well as powering down and adding new devices to an existing system. - Page 35 Installation NOTES: 900-0111-01-00 Rev A...
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Page 37: Index
AC Conduit Plate ... 10 AC Terminals... 17 AC Wiring... 21 AGS ...2 Applications... 11 Audience...1 Automatic Generator Start ...2, 24 AUX...2 AUX Terminals... 17 Battery Bank... 12 Battery Terminal Covers ... 10, 19 Communication Cables ... 22, 27 Components... 10 Conductor Size AC Conductors ... - Page 38 Regulatory ... 5 Remote System Display ...2, 12 Remote Temperature Sensor (RTS) ...2, 10, 17, 22 Renewable Energy...12 Safety... 1 Battery... 4 General... 2 Inverter... 3 Personal ... 3 Stacking...27 Parallel...28 Three-Phase...30 Symbols Used... 1 System Display.2, 12, 17, 21, 22, 23, 24, 27, 28, 30, 32 Temperatures ...15 Terms and Definitions ...
- Page 39 Index 900-0111-01-00 Rev A...
- Page 40 North America 19009 62nd Avenue NE Arlington, WA 98223 USA 1.360.435.6030 900-0111-01-00 Rev A European Office: Barcelona, Spain 34.93.654.9568...