Power Transmission; The Gearboxes - Volkswagen Multivan 2010 Service Training

Power transmission

The gearboxes

Two manual gearboxes, the 02Z and the 0A5
gearbox, and the DSG automatic gearbox 0BT are
used in the T5 2010. They have been designed for
transverse installation in the vehicle.
5-speed manual gearbox 02Z
The 5-speed gearbox is already familiar from the
previous model, and is used with the 4-cylinder
85 kW petrol engine and the 4-cylinder TDI engines
with 62/75 kW. The gearbox can transmit torques up
to a maximum of 250 Nm.
6-speed manual gearbox 0A5
The 6-speed gearbox is also familiar from the
previous model and is used in the 4-cylinder TDI
engines with 103/132 kW. It can transmit torques
up to a maximum of 500 Nm.
The compact design is convenient for transverse
installation, and has been achieved by structuring
it as a 4-shaft gearbox. In the 4-shaft concept, the
pinion shafts are permanently engaged with the
gear on the final drive.
Depending on which gear is engaged, the powerflow
is via the input shaft onto one of the pinion shafts.
The clutch bell housing has been adapted to the
modified installation situation in order for it to be
fitted on the 4-cylinder TDI engine.
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