Greenlee HID6506 Service Manual
Greenlee HID6506 Service Manual

Greenlee HID6506 Service Manual

Rotary impact drill
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SERVICE MANUAL
GAT
AML
HID6506
Rotary Impact Drill
Serial Codes AML and GAT
Read and understand all of the instructions and
safety information in this manual before operating
or servicing this tool.
Register this product at www.greenlee.com
99915979 REV 6
© 2012 Greenlee Textron Inc.
2/12

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Summary of Contents for Greenlee HID6506

  • Page 1 Rotary Impact Drill Serial Codes AML and GAT Read and understand all of the instructions and safety information in this manual before operating or servicing this tool. Register this product at www.greenlee.com 99915979 REV 6 © 2012 Greenlee Textron Inc. 2/12...
  • Page 2: Table Of Contents

    Observe all of the safety information provided. All specifications are nominal and may change as design improvements occur. Greenlee Textron Inc. shall not be liable for damages resulting from misapplication or misuse of its products. Super Spool is a trademark of Greenlee Textron Inc.
  • Page 3: Important Safety Information

    HID6506 Rotary Impact Drill IMPORTANT SAFETY INFORMATION SAFETY ALERT Skin injection hazard: • Do not use hands to check for SYMBOL leaks. • Do not hold hose or couplers while the hydraulic system is This symbol is used to call your attention to hazards pressurized.
  • Page 4: Important Safety Information

    HID6506 Rotary Impact Drill IMPORTANT SAFETY INFORMATION Do not exceed the following hydraulic power source Hydraulic oil can cause skin irritation. maximums: • Handle the tool and hoses with care to prevent • Hydraulic flow: 45.4 l/min (12 gpm) skin contact with hydraulic oil.
  • Page 5: Disassembly

    Note: If the needle bearings (3, 48) in the motor cap and bearings (56) from the drive shaft (55). (47) or handle (1) are damaged or worn, Greenlee Utility recommends replacing the component as an assembly with bearings already pressed in.
  • Page 6: Disassembly

    HID6506 Rotary Impact Drill Disassembly (cont’d) Trigger, Control Spool, and Super Spool™ Sleeve Flow Control Cartridge 1. Remove the retaining ring (25) and cap (24) from the 1. Remove the retaining ring (9). Pull the flow control sleeve (19). Remove the compression spring (29) cartridge (6) out of the handle.
  • Page 7: Inspection

    HID6506 Rotary Impact Drill Inspection Assembly Clean all parts with an appropriate cleaning solution Refer to the Illustrations and Parts Lists for correct and dry them thoroughly. Inspect each component as orientation and placement of parts. described in this section. Replace any component that Replace any O-rings, V-rings, seals, and gaskets on shows wear or damage.
  • Page 8 HID6506 Rotary Impact Drill Assembly (cont’d) Motor Directional Spool 1. Install the ring gear (4) into the handle (1), align- 1. Slide the directional spool (14) in the handle (1). ing the notch in the ring gear with the notch in the 2.
  • Page 9 HID6506 Rotary Impact Drill Assembly (cont’d) Flow Control Cartridge Adapter and Drive Shaft 1. Install the O-rings (7, 8) on the flow control cartridge 1. If removed, install one ball bearing (56) and retaining (6). ring (58) onto the smooth end of the drive shaft (55).
  • Page 10: Illustrations And Parts Lists

    HID6506 Rotary Impact Drill Illustration Rotary Impact Drill Serial Code AML Figure 1 Greenlee / A Textron Company 4455 Boeing Dr. • Rockford, IL 61109-2988 USA • 815-397-7070...
  • Page 11 HID6506 Rotary Impact Drill Parts List Rotary Impact Drill —Serial Code AML (Figure 1) UPC No. UPC No. Key 78-3310- Part No. Description Key 78-3310- Part No. Description 43482 50434829 HANDLE ASSEMBLY WITH 40405 50404053 MOTOR CAP ORIFICE, BEARINGS and GEAR (includes items 48, 49 and 70) ....1...
  • Page 12 HID6506 Rotary Impact Drill Illustration Rotary Impact Mechanism Serial Code AML 33 4 Figure 2 Note: Complete disassembly of mechanism is not recom- mended by Greenlee. Greenlee 21 22 does not carry all service parts Maintenance Kit for the mechanism. For more...
  • Page 13 HID6506 Rotary Impact Drill Parts List Rotary Impact Mechanism —Serial Code AML (Figure 2) UPC No. Greenlee Metabo 78-3310- Part No. Part No. Description 50421423 344092950 Rubber Cap ..............1 343361680 Adjusting Ring ...............1 141155460 Retaining Ring ...............1 342001560 Tension-Spring Ring ............1 343361690 Spacer Ring ..............1...
  • Page 14 HID6506 Rotary Impact Drill Illustration Rotary Impact Drill Serial Code GAT Figure 3 Greenlee / A Textron Company 4455 Boeing Dr. • Rockford, IL 61109-2988 USA • 815-397-7070...
  • Page 15 HID6506 Rotary Impact Drill Parts List Rotary Impact Drill —Serial Code GAT (Figure 3) UPC No. UPC No. Key 78-3310- Part No. Description Key 78-3310- Part No. Description 43482 50434829 HANDLE ASSEMBLY WITH 41621 50416212 Retaining Ring, 25/64 External ....1...
  • Page 16 4455 Boeing Drive • Rockford, IL 61109-2988 • USA • 815-397-7070 USA Tel: 800-435-0786 Canada Tel: 800-435-0786 International Tel: +1-815-397-7070 An ISO 9001 Company • Fax: 800-451-2632 Fax: 800-524-2853 Fax: +1-815-397-9247 Greenlee Textron Inc. is a subsidiary of Textron Inc. www.greenlee.com...

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