Removing The Front Fork Legs; Disassembling The Front Fork Legs - Yamaha YZ250F(E) Owner's Service Manual

2014
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REMOVING THE FRONT FORK LEGS

EAS1SM1166
1. Use a suitable stand to raise the front wheel
off the ground.
EWA13120
WARNING
Securely support the vehicle so that there is
no danger of it falling over.
TIP
Record the adjusting screw setting position be-
fore loosening the adjuster and the base valve.
2. Loosen:
• Upper bracket pinch bolts
• Damper assembly
• Lower bracket pinch bolts
EWA13120
WARNING
Before loosening the upper and lower
bracket pinch bolts, support the front fork
leg.
TIP
Before removing the front fork leg from the ve-
hicle, loosen the damper assembly "1" with the
cap bolt ring wrench "2".
Cap bolt ring wrench
90890-01501
YM-01501
3. Remove:
• Front fork leg (s)

DISASSEMBLING THE FRONT FORK LEGS

EAS1SM1167
1. Drain:
• Fork oil
2. Remove:
• Adjuster "1"
(from the inner tube)
2
1
TIP
• While compressing the inner tube "2", set the
cap bolt ring wrench "4" between the inner
tube and locknut "3".
• Hold the locknut and remove the adjuster.
ECA14180
NOTICE
Do not remove the locknut as the damper
rod may go into the damper assembly and
not be taken out.
Cap bolt ring wrench
90890-01501
YM-01501
1
3. Remove:
• Dust seal "1"
• Oil seal clip "2"
(with a flat-head screwdriver)
ECA14180
NOTICE
Do not scratch the inner tube.
4. Remove:
• Inner tube "1"
▼▼▼▼▼▼▼▼▼▼▼▼▼▼▼▼▼▼▼▼▼▼▼▼▼▼▼▼▼▼▼▼
a. Push in slowly "a" the inner tube just before
it bottoms out and then pull it back quickly
"b".
b. Repeat this step until the inner tube can be
pulled out from the outer tube.
4-39
FRONT FORK
4
3
2
1
2

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Yz250f 2014Yz250fe 2014

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