Honda InterceptorVF700F Shop Manual page 180

13. TRAiltSil|tSSt0
stRt|lcE lllt0Ril|AT|0l{
G E N E R A L
o The gearshift linkage can be serviced with the engine in the frame (Section 8).
o For internal transmission repairs. the crankcase must be separated (Section 11).
S P E C I F I C A T I O N S
S E R V I C E I N F O R M A T I O N
T R O U B L E S H O O T I N G
TRANSMISSION DISASSEMBLY
S H I F T F O R K A N D S H I F T D R U M
TRANSMISSION ASSEMBLY
1 3 - 1
13-2
13-3
13-6
13-9
S T A N D A R D
S E R V I C E L I M I T
Transmission
Backlash 1 s t
0.047-0.142 mm (0.0019-0.0056 in) 0.20 mm (0.008 in)
2nd
0.064-0.128 mm (0.0025-0.0050 in)
0 . 1 7 m m ( 0 . 0 0 7 i n )
3rd, 4th, sth
0.068-0.136 mm (0.0027-0.0054 in) 0 . 1 8 m m ( 0 . 0 0 7 i n )
G e a r l . D .
M4, M5 gear 2 8 , 0 0 0 - 2 8 . 0 2 1
m m ( 1 . 1 0 2 4 - 1 . 1
0 3 2 i n ) 2 8 . 0 4 m m { 1 . 1 0 4 i n )
C 1 g e a r
26.000-26.021 mm ( 1.0236-1 .0244 inl
26.04 mm {1 .025 in}
C2, C3 gear
31.000-31.025 mm (1.2205-1.2215
inl
31.04 mm 11.222 inl
Gear bushing
o . D .
M4, M5 gear
2 7 . 9 5 9 - 2 7 . 9 8 0 m m ( 1 . 1 0 0 7 - 1 . 1 0 1 6 i n ) 2 7 . 9 4 m m ( 1 . 1 0 0 i n )
C l g e a r
25.959-25.980 mm 11 3220-1.O228 inl
2 5 . 9 4 m m ( 1 . 0 2 1 i n )
C2, C3 gear
3 0 . 9 5 0 - 3 0 . 9 7 5 m m ( 1 . 2 1 8 5 - 1 . 2 1 9 5 i n )
3 0 . 9 3 m m ( 1 . 2 1 8 i n )
G e a r b u s h i n g
t . D .
M4
24.995-25.01 6 mm (0.9840-0.9849 in)
25.04 mm (0.986 in)
c 1
22.020-22041 mm (0.8669-0.8678 in)
22.06 mm (0.869 in)
Mainshaft O.D at M4)
24.97 7 -24.990 mm (0.9833-0,9839 in)
24.92mm (0.981 in)
C o u n t e r s h a f t O . D . ( a t C 1 )
21.97 9-22.000 mm {0.8653-0.8661 in)
21.96 mm (0.865 in)
Gear-to-
b u s h i n g
clearance
M 4 , M 5
0.020-0.062 mm (0.0008-0.0024 in) 0.10 mm (0.004 in)
c 1
0.020-0.062 mm (0.0008-0.0024 in)
0.10 mm (0.004
n )
c2 , c 3
0.025-0.075 mm (0.0010-0.0030 in)
0 . 1 1 m m ( 0 . 0 0 4
n )
Bushing-to-
shaft clearance
M 4
0.005-0.047 mm (0.0002-0.0019 in)
0.06 mm (0.002
n )
c 1
0.020-0.062 mm (0.0008-0.0024 in)
0.10 mm (0.004 n l
Shift fork Claw thickness
6.43-6.50 mm (0.253-0.256 in) 6 . 1 m m ( 0 . 2 4 i n )
t . D .
Left and right
14.000-14.021
mm (0.551 2-0.5520 in) 1 4 . 0 4 m m ( 0 . 5 5 3 i n )
Fork shaft
o . D .
13.966-13.984
mm (0.5498-0.5505
in)
13.90 mm (0.547 in)
1 3 - 1
Date of lssue: January. 1983
@ H O N D A M O T O R C O . , L T D .