Alternator Rotor Removal
Alternator Cover (see Alternator Cover Removal).
Wipe oil off the outer circumference of the rotor.
Hold the alternator rotor steady with the rotor holder [A],
and remove the rotor bolt [B].
Special Tools - Rotor Holder: 57001-1674
The rotor holder is prevented from turning by using the
suitable M10 bolt [D] and footboard bracket bolt hole.
Using the rotor puller [A], remove the alternator rotor from
Special Tool - Rotor Puller, M16/M18/M20/M22 × 1.5: 57001
Screw in the puller while tapping the head [B] of the
puller with a hammer.
Do not attempt to strike the alternator rotor itself.
Striking the rotor can cause the magnets to lose
Alternator Rotor Installation
Using a cleaning fluid, clean off any oil or dirt on the fol-
lowing portions and dry them with a clean cloth.
[A] Crankshaft Tapered Portion
[B] Alternator Rotor Tapered Portion
Fit the woodruff key securely in the slot [C] in the crank-
shaft before installing the alternator rotor.
Align the left balancer mark [A] with the left crankcase
Grip [C]: 57001-1591
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ELECTRICAL SYSTEM 16-33