16-32 ELECTRICAL SYSTEM
Alternator Cover [B]
Alternator Cover Installation
Replace the alternator cover gasket with a new one.
Check to see that the knock pins [A] are in place.
Torque - Alternator Cover Bolts: 9.8 N·m (1.0 kgf·m, 87
Install the shift lever, shift pedal and footboard as a set.
Torque - Rear Shift Lever Clamp Bolt: 12 N·m (1.2 kgf·m,
Footboard Bracket Bolts: 34 N·m (3.5 kgf·m, 25
Make sure shift rod nuts outside length is 149 ±1 mm (5.87
Stator Coil Removal
Alternator Cover (see Alternator Cover Removal)
Alternator Lead Holder Plate [B]
Crankshaft Sensor [D]
Crankshaft Sensor and Alternator Lead Grommets [E]
Stator Coil Bolts [F]
Remove the stator coil [G] from the alternator cover.
Stator Coil Installation
Apply a non-permanent locking agent to the threads of
the stator coil bolts.
Torque - Stator Coil Bolts: 12 N·m (1.2 kgf·m, 106 in·lb)
Apply silicone sealant to the circumference of the alterna-
tor lead and crankshaft sensor lead grommets, and fit the
grommets into the notch of the cover securely.
Sealant - Kawasaki Bond (Silicone Sealant): 92104-0004
First install the alternator lead grommet and then crank-
shaft sensor lead grommets.
Secure the alternator lead and crankshaft sensor lead
with clamps, and tighten the bolts.
Torque - Alternator Lead Holder Plate Bolts: 5.9 N·m (0.60
Install the alternator cover (see Alternator Cover Installa-
kgf·m, 52 in·lb)
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