Insert the cylinder unit [A] into the inner tube [B].
Install the cylinder base [C] on the cylinder unit so that the
tapered end face the upward.
Insert the inner tube, cylinder unit, cylinder base as a set
into the outer tube [D].
Fit the new outer guide bushing [A] into the outer tube.
When assembling the new outer guide bushing, hold
the used guide bushing [B] against the new bushing and
tap the used guide bushing with the fork oil seal driver
[C] until it stops.
Special Tool - Front Fork Oil Seal Driver: 57001-1219
Apply grease to the oil seal lips and install the washer [A]
and the oil seal [B] into the outer tube.
Face the flat side [C] of the seal upward.
Special Tool - Front Fork Oil Seal Driver [D]: 57001-1219
Replace the bottom Allen bolt gasket with a new one.
Hold the front fork horizontally in a vise [A].
Hold the cylinder unit [B] with the special tools and tighten
the Allen bolt [C].
Special Tools - Fork Cylinder Holder Handle [D]: 57001-183
Apply a non-permanent locking agent to the Allen bolt and
Torque - Front Fork Bottom Allen Bolt: 20 N·m (2.0 kgf·m,
Install the stopper [A] (see Front Fork Installation).
Rubber Seat [C]
Lower Cover [D]
Pour in the specified type and amount of oil (see Front
Fork Oil Change).
Install the fork leg (see Front Fork Installation).
Fork Cylinder Holder Adapter [E]: 57001
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